Asphalt Environmental Impact

Asphalt’s Environmental Impact is often a topic of debate in environmental discussions, yet facts reveal a more eco-friendly profile than commonly perceived, challenging misconceptions about its production and use.

Contrary to common belief, asphalt’s environmental impact is relatively minimal. Its production involves energy-efficient processes, and asphalt pavement is highly recyclable, reducing landfill waste. Furthermore, modern asphalt plants implement stringent emission controls, significantly reducing harmful outputs. The material’s durability and low maintenance requirements also contribute to its sustainable footprint, making it a practical choice for eco-conscious projects.

Explore more on asphalt’s sustainable aspects and how its use supports environmental goals, debunking myths and highlighting its green credentials.

The Impact of Asphalt Production on the Environment

An asphalt recycling factory

Asphalt pavement mixing plants are highly regulated by government environmental agencies, and they employ multiple emission control systems. The amount of emissions released from these control systems are monitored to ensure they stay below any permitted level set by the U.S. Environmental Protection Agency and other regulators to guarantee they pose no environmental or health risk to surrounding towns and areas. 

Over a decade ago, the EPA reviewed emissions from asphalt plants and determined that such facilities are not a significant source of air pollution and were subsequently delisted by the agency. Subsequent research studies have verified that emissions from asphalt pavement mixing facilities do not present an environmental or public health hazard. Asphalt’s environmental impact is clearly much lower than one may think.

Emissions of the Asphalt

Petroleum-based asphalt is a highly volatile organic compound substance. As the product is converted to asphalt, the process could release harmful gases into the atmosphere. However, emissions from asphalt plants and their greenhouse gases were found to be within the EPA’s acceptable limits. 

The asphalt industry reduced total emissions by 97 percent while increasing production by 250 percent between 1970 and 1999. The EPA considers emissions from asphalt plants  as only minor sources of industrial pollution.

Asphalt cement or binder is unique compared to other paving materials because no chemical changes occur when the binder is heated and mixed with hot, dry aggregates in the production of asphalt concrete.  

Do Asphalt surfaces pose Threats to the Environment?

A road is under constructions for new asphalt installation.

According to studies, asphalt pavements require about 20 percent less energy to produce and construct than other pavements. In the past ten years, newer asphalt technologies have significantly improved the environmental friendliness of asphalt. 

These technologies, which significantly contribute to asphalt’s environmental impact, include warm-mix asphalt (WMA) that lowers emissions due to reduced temperatures; cold recycling technologies that produce up to 100% recycled asphalt mixes; and perpetual asphalt pavements, which decrease greenhouse gas emissions because they don’t require much repair and there is longer time until replacement is necessary.

Warm & Cold Mixed Asphalt

Warm and cold mix asphalt is laid down at lower temperatures. WAM helps cut down the production of greenhouse gasses and the overall consumption of fuel while producing and applying it. WAM is a good ‘green’ option due to the environmental benefits it has to offer. 

Warm mix asphalt is a truly environmentally friendly asphalt paving solution. WAM provides less energy consumption, less fumes, lower odors, and reduced emissions. This asphalt is easier to apply and is one of the most environmentally friendly types of  pavement available. Besides being a green product, it also allows better compaction on the road, extending our paving season and increasing our hauling distances. 

Water

Water over the asphalt parking lot.

Many road and parking lot projects require elaborate drainage networks to remove the rainwater from the surface to prevent flooding and erosion. Flowing rainwater over pavement exposes the water to pollutants, surface debris, and asphalt. This polluted water eventually flows into municipal sewage networks emptying into lakes, rivers, and streams.

Cold recycling

Pulverization is another alternative that most owners choose. In the pulverization process, the old pavement is broken up into small pieces and used as an under-layment for the new pavement that has to be laid. This technique is inexpensive compared to completely stripping the old pavement and replacing it with the new aggregates needed for the base material. It is quite a green and environmentally friendly asphalt pavement solution as it mainly repurposes the existing pavement instead of discarding it entirely and building a new one from scratch.

Read more: crushed asphalt driveway – 7-steps installation guide

Porous Asphalt

This porous asphalt has minimal environmental impact

As a  solution to the water drainage issue, roadway engineers are developing and testing porous asphalt, which would  allow water to drain through the material into the ground below. This technology’s initial challenge was making the porous material sufficiently durable for mass roadway consumption, but recent innovations have accomplished this.

Porous asphalt is gaining popularity due to its ability to allow water from precipitation to penetrate through the asphalt’s surface and soak into the ground below the asphalt. Porous asphalt is generally made using recycled materials such as perpetual asphalt. Additionally, this environmentally friendly asphalt reduces water run-off from the pavement. It maintains the Earth’s natural water cycles and helps in replenishing the groundwater supplies.

A Porous asphalt pavement system can replace impermeable surfaces for parking lots, roads, walking/biking paths, and other applications. Porous pavements can turn runoff into infiltration, restore the hydrology of a site, improve water quality, and eliminate the need for detention basins. Asphalt pavements do not leach; therefore, once constructed, asphalt pavements have minimal impact on the environment. Studies show that these environmentally friendly asphalt pavements and stockpiles of reclaimed asphalt pavement don’t leach.

Modern asphalt technology is delivering asphalt pavement designs that enhance the quality of stormwater runoff. These technologies improve driving safety by reducing the amount of spray and noise produced by vehicle tires.

Perpetual Pavement

An effective way of addressing asphalt’s environmental impact is by opting for ‘perpetual pavement.’ Perpetual pavement is made of many layers of which mostly recycled materials. Perpetual pavements are able to last for almost twenty years. The lower layers can last much longer. Compare to traditional asphalt paving methods, Perpetual pavements are more durable. This pavement requires lower maintenance and produces less waste. The durability reduces the expenses of repair work and time spent for the same.

Read More: Asphalt Driveway Paint

Benefits of Asphalt Recycling

The mountain of asphalt with track to recycle the asphalt.

Asphalt and concrete are the only widely accepted materials that engineers and governments trust to deliver the durability required for parking lots and roads. Road construction engineers continue to work on sustainable paving alternatives. Paving companies have developed technology to reuse and recycle asphalt materials to minimize the depletion of the Earth’s resources. The recyclability of this surface greatly reduces asphalt’s environmental impact.

The # one recycled material in the U.S. is asphalt pavement.  Asphalt pavement is reused over and over again in new asphalt pavement mixes. Recycled or reclaimed asphalt pavement (RAP) contains previously used asphalt binder and aggregates that can replace requirements for new asphalt materials. The older asphalt binder can be reactivated to replace part of the binder required in a new asphalt mix. Similarly, the older aggregate would become part of the aggregate in the new asphalt pavement mi. Approximately 80 million tons of asphalt pavement material is reclaimed each year, and over 99% of that total is reused or recycled. 

Reduced Dependency on New Petroleum Products

Asphalt pavement, binder, and aggregate materials are commonly removed during resurfacing, rehabilitation, and reconstruction operations. Removal is done by a milling machine that essentially shaves off a predetermined depth of asphalt’s top layer. Once the top layer is removed and processed, the pavement materials become reclaimed asphalt pavement, which contains valuable asphalt binder and aggregate. RAP is a valuable, high-quality material that can replace more expensive virgin aggregates and binders. RAP reduces the need to invest in more petroleum-based products during the production process. Where the use of RAP is most economical is in the intermediate and top layers of flexible pavements. Less expensive binder from RAP can replace part of the more costly new asphalt binder. RAP has been used for decades, but there is a current interest in using higher RAP contents in asphalt mixes.

Recycled asphalt is waterproof

Workers are installing the asphalt after calculating its environmental impact

Asphalt is also inert, contributing to asphalt’s environmental impact in a positive way. No materials are leached from the pavement because it is waterproof. Many drinking water reservoirs and fish hatcheries are lined with asphalt. Even though vehicle emissions like grease and oil may be deposited on roadways over time, emissions and leachate from RAP stockpiles are practically nonexistent. The EPA recognizes that recycled asphalt pavement piles are unlikely to cause fugitive dust problems.  Numerous studies have documented that leachate or runoff from RAP storage is not a problem.  RAP is commonly used as clean filler material in highway construction. 

The High Recycling Rate of Asphalt

The asphalt industry reclaims about 100 million tons of its product every year and reuses or recycles about 95 million tons. Other materials such as rubber, glass, and asphalt roofing shingles are recycled into asphalt pavements. 

Asphalt is one of the only materials that can be reclaimed from a job site, processed, remanufactured, and put into the roadway the same week. Spurred by innovative new equipment and research, recycling reclaimed asphalt pavement and other industrial or waste materials into pavements has spread through the asphalt paving industry , benefiting the environment and reducing costs.

A Leader in Environmental Stewardship

Asphalt pavement is definitely the nation’s most widely recycled product. A 1993 study by the FHWA and the EPA says about 73 million of the 91 million tons of asphalt pavement material that is removed each year during roadway resurfacing and reconstruction projects are reused as part of new roadways, embankments, roadbeds, road shoulders. That’s a recycling rate of 80%.

The 73 million-ton volume of recycled asphalt pavement is about one-third higher than the total volume of 60.7 million tons of consumer recycling.  That is double the volume of paper, glass, plastic, and aluminum combined, the FHWA/EPA reports.

The Use of Recycled asphalt products also saves valuable aggregate resources. While there are plenty of construction aggregates in place in the ground, aggregate sites that permitted for extraction are becoming harder to find.

Asphalt Environmental Impact vs. Concrete

The comparison of asphalt and concrete.

While there are no types of pavement without some environmental impact, studies show that there is relatively little difference between asphalt’s environmental impact and concrete pavements

Urban Heat Island Effect

Engineered pavement materials have relatively higher solar energy absorption and tend to trap a somewhat higher portion of  solar radiation. Such materials also possess higher heat storage capacity, which allows them to retain heat during the day and gradually release it back into the atmosphere as the sun goes down. This phenomenon is known as the Urban Heat Island (UHI) effect and causes an increase in the urban air temperature.

A 2013 study by Arizona State University on the pavement temperature effects on overall urban heat island concluded that there was no significant difference in the air temperature, regardless of the type of pavement. 

High Volatile Organic Compound Emissions

High volatile organic compound materials release dangerous amounts of harmful gases during processing and curing. These gases are detrimental to the atmosphere and hazardous to people. The Asphalt manufacturing and paving process emits high concentrations of  volatile organic compounds. Similarly, cement production takes significant amounts of energy and emits large volumes of VOCs into the atmosphere.

The asphalt and concrete industries are actively developing ways to reduce emissions during processing by reusing existing materials. During resurfacing projects, asphalt is being stripped from the roadbed during resurfacing projects, mixed with virgin materials, and re-laid as new recycled asphalt pavement. The concrete industry has also developed a process that involves grinding used concrete and integrating it into new material. Recycling and reusing will reduce materials also reduce VOC emissions associated with processing and paving asphalt and concrete.

Water Purity

Both concrete and asphalt roadways restrict rainwater from flowing naturally through rocks and soils and into streams and rivers. Paved surfaces redirect water into elaborate drainage systems where it mixes with municipal sewage and reduces the water purity.

Pavement technology breakthroughs, pivotal in understanding Asphalt’s Environmental Impact, have led to the development of porous asphalt and concrete. These innovative materials have proven durable enough for vehicle traffic while allowing water to naturally seep into the soil beneath, enhancing environmental sustainability.

Advancements in asphalt are essential because asphalt is a primary component of America’s transportation system. Of the almost 3 million miles of paved roads in the United States, over 94 percent are surfaced with asphalt. The asphalt pavement industry has reduced total emissions by 97% since 1970 through new technologies. Continued development of new asphalt mixes and processes that are more environmentally friendly will continue to reduce emissions and lower energy consumption.

FAQs about the Asphalt Environmental Impact

Example of a road with excellent asphalt and minimal environmental impact

Here, we’ll answer some common questions about how asphalt affects our environment.

How toxic is asphalt?

You might wonder if asphalt is harmful. Good news – when it’s all set and used in our roads, it’s not really a health concern. The catch is during its production. It can give off some fumes that aren’t great to breathe in a lot. But these days, asphalt plants are doing a better job at keeping those fumes in check.

Does asphalt release CO2?

Yeah, it does. When asphalt is being made, CO2 is released, especially when heating the mixture. But, it’s not as bad as some other building materials. Plus, the industry is getting smarter about this, using less energy and recycling old asphalt which helps lower these emissions.

Does asphalt affect climate change?

So, asphalt does play a role, mainly through those CO2 emissions we talked about. But it’s a smaller slice of the pie compared to other big industries. The cool part? The asphalt world is getting greener. They’re using less heat to make the stuff, recycling more, and reducing waste. All of this means a smaller carbon footprint.

Conclusion

In conclusion, asphalt’s environmental impact is more positive than many realize. The industry is actively reducing emissions with techniques like warm-mix asphalt and extensive recycling, making asphalt a surprisingly sustainable choice. Advances in technology, such as porous asphalt, also address environmental concerns like water drainage. While no material is without impact, asphalt demonstrates a commitment to environmental stewardship, blending functionality with eco-consciousness. This makes it a viable, greener option for our roads and cities.

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About the Author: Chris Hawk

Chris is a paver with more than 15 years' expertise in the field. He has established a reputation as an expert and trustworthy specialist with a track record of providing his clients with top-notch paving solutions.

Recycled Asphalt Driveways

Discover how recycled asphalt driveways offer eco-friendly, cost-effective solutions, transforming 80.3 million tons of asphalt into durable, sustainable surfaces.

Recycled asphalt for driveways is made from reclaimed asphalt pavement, primarily composed of aged asphalt and aggregates. This material is crushed, milled, and sometimes mixed with a small percentage of new asphalt for enhanced binding. It provides a durable, eco-friendly alternative to traditional asphalt, repurposing waste materials while maintaining quality and functionality in driveway construction.

Explore the benefits and process of using recycled asphalt for your driveway, contributing to sustainability while enjoying substantial savings.

How Recycled Asphalt Driveways is Made

Example of a driveway built with recycled asphalt

The bulk of recycled asphalt comes from the nation’s roads and highways, but it’s not uncommon to find materials sourced from commercial parking lots or airport runways. This broad sourcing contributes to the environmental benefits of recycled asphalt driveways by repurposing what would otherwise be waste.

Milling Process Explained

  1. In-Place Milling: This method involves removing existing asphalt in layers, approximately 2 inches thick, using specialized equipment. It’s a popular choice for projects where the recycled asphalt will be reused on-site, such as redoing an existing driveway.
  2. Full-Depth Removal: More common for larger projects, this method uses a bulldozer equipped with a rhino horn and pneumatic breakers. The asphalt is fully removed, loaded into dump trucks, and transported to milling plants. At these plants, the asphalt is crushed, sifted to remove fine particles, and prepared for reuse.

Quality and Composition of Milled Asphalt

The quality and composition of milled asphalt can vary depending on its source. In some cases, it may need to be mixed with additives to ensure it meets the required standards for reuse. Understanding these variations is crucial for ensuring the durability and longevity of your recycled asphalt driveway.

Application and Finishing Process

Once prepared, the milled asphalt is spread over the driveway area and compressed using either a steam roller or a hand roller. The bitumen within the asphalt acts as a natural binder, helping to compress the loose aggregate into a semi-solid surface. This surface not only closely resembles new asphalt but also hardens over time, ensuring a long-lasting and durable driveway.

Stay tuned as we delve deeper into the process, exploring the technicalities and benefits of choosing a recycled asphalt driveway for your home.

Advantages of recycled asphalt

Recycled asphalt offers a sustainable and eco-friendly alternative to traditional asphalt, presenting numerous advantages that contribute to environmental conservation, cost-effectiveness, and low maintenance requirements.

Ecological Impact

The clean and smooth surface of recycled asphalt driveways

If you decide to go with a recycled asphalt driveway, you’ll definitely get green bragging rights over your neighbors. Neither concrete nor asphalt are sustainable paving choices. New materials require significant energy use, mining and or drilling. On the other hand, recycling asphalt uses only the energy burned by the equipment required to remove it and the milling process. You are also helping prevent old asphalt from being dumped in a landfill where it will not degrade for centuries. 

Cost

You’ll also save money with a recycled asphalt driveway. A recycled driveway’s labor cost is similar to a virgin asphalt driveway, but the materials costs are roughly 1/4. Depending on the size of your driveway, this may result in hundreds or even thousands of dollars in savings

Recycled asphalt is usually sold by the ton. One ton covers about 80 square feet of driveway. The cost of recycled asphalt can vary enormously depending on your geographic area and ranges anywhere from $7/ton to $60/ton.  The average driveway is about 600 square feet and would need a little of 7 tons of recycled asphalt.

Low Maintenance

Once your recycled asphalt driveway is in place, you’ll have almost no maintenance. Unlike gravel or oil and stone, asphalt aggregate does not come loose or wash away. You may want to power spray your driveway annually, and that’s about it for maintenance of a recycled asphalt driveway.

Some homeowners may opt to seal their recycled asphalt driveway, in which case the sealant will need replacing every 2 years.

Drains Well

The driveway drained the melted snow, leaving the passage clean

If you live in an area with substantial rainfall or drainage problems, recycled asphalt is a smart choice. 

Unlike asphalt or concrete, recycled asphalt is porous. You won’t have to deal with puddles or runoff issues. You also won’t need to connect your driveway drains to the local sewer system, as is often the case with other paving options. 

Gets Stronger Over Time

When you first lay down your new recycled asphalt driveway, you may notice it feels a bit soft underfoot. You may also have some loose asphalt kick up on your car’s undercarriage and fender wells.
This is a temporary condition. Each time you use your driveway, your car’s weight further compacts the recycled asphalt, making the asphalt just a little bit stronger each time. 

Eventually, the material reaches maximum compaction, and you will have a hard, long-lasting driveway surface

Durability

Recycled asphalt also results in one of the most durable driveway surfaces. A good quality recycled asphalt driveway will last about 20 – 30 years with minimal maintenance or hassles of any kind. Compare that to gravel (an equally low-maintenance option) with a predicted life of just 10 years. Only concrete driveways last longer but with considerably more annual maintenance. Another plus? When you finally do need to replace your Recycled asphalt driveway, you can recycle it again!

Disadvantages of recycled asphalt

Before you call a paving contractor, there are some downsides of recycled asphalt driveways you should consider. 

Aesthetics

Asphalt driveways made from recycled asphalt

If you’ve ever seen an old country backroad paved with recycled asphalt, then you understand the appearance of recycled asphalt.
Recycled asphalt driveways look similar to regular black asphalt but are rough and a bit patchy looking. This can give a more industrial look to a driveway than some homeowners would prefer while missing out on the “sleek” look of virgin asphalt. 

Over time, recycled asphalt fades to a nondescript grey color, which is often not an excellent match for many home exteriors and landscaping choices. While it remains just as usable, it may not be as appealing as when it was first completed.

Cracks and Potholes

You must take great care in selecting your contractor when doing a recycled asphalt driveway. 

While recycled asphalt has the advantage of becoming harder with time, increased hardness comes with a price. As the asphalt hardens, it becomes more brittle. 

If there are any problems with the underlying soil or gravel, those problems are likely to present as cracks or potholes

Such cracks and potholes are relatively easy to fix. But if you’ve ever noticed the seemly endless presence of road crews repairing potholes on roads made of recycled asphalt, you may already understand that these cracks and potholes do not stay fixed for long. 

Consequently, once cracks and potholes appear, you will likely face annual or bi-annual maintenance to keep them from reappearing.

Rutting 

Rutting occurs when traffic repeatedly follows the same path, as often seen in residential driveways. This issue is particularly prevalent in hot climates, where the consistency of the asphalt can soften, leading to depressions or grooves forming over time. This not only affects the driveway’s appearance but can also compromise its integrity.

Heave

The newly installed asphalt driveway from recycled with leaves at in top.

On the flip side, in colder climates, recycled asphalt driveways face a different problem – heaving. These driveways are porous, which can be a double-edged sword. Poor drainage can lead to water accumulation between the driveway surface and its base. In freezing temperatures, this trapped water expands, causing large sections of the asphalt to lift, a process known as heaving. Extensive heaving can be detrimental, potentially requiring a complete driveway replacement.

Pollution

Although recycled asphalt is often touted for its positive environmental impact, there are some caveats to consider. 

  1. Unknown Origins and Potential Pollution: The origins of recycled asphalt are typically unknown, as it’s sourced from various locations without detailed records. This lack of traceability means you could unknowingly introduce pollutants into your property. Contaminants like heavy metals, pesticides, and plastics are possible inclusions in these materials.
  2. Leaching and Contamination Risks: Over time, recycled asphalt can leach into the ground, potentially affecting nearby landscaping and lawns with contaminants.
  3. Tracking of Materials: In warmer climates, the looser structure of recycled asphalt may lead to materials sticking to shoes and tires, which then get tracked into homes and garages.
  4. PAHs and Environmental Impact: Recycled asphalt can contain high levels of polycyclic aromatic hydrocarbons (PAHs), which are targeted pollutants according to the US Environmental Protection Agency. These PAHs can be dislodged from the driveway, contributing to air pollution and contaminating nearby groundwater.

Difficult To Replace

Eventually, your new recycled asphalt driveway will need replacing. With luck and a quality installation, that day may be 20 -30 years in the future. On the other hand, if you experience any of the problems mentioned above, the day of reckoning could be much sooner.  Recycled asphalt cannot be paved over using any technology we currently have. This means you are looking at a 100% removal. 

That removal process can be messy and release even more potentially hazardous PAHs into your home and the surrounding environment. On the plus side, your removed asphalt will be eligible for milling and recycled yet again.

What to expect when installing a recycled asphalt driveway?

The installation of new asphalt driveway from recycled

Starting the process of putting in a recycled asphalt driveway is kind of like taking a journey with important steps to make sure everything goes well. You’ll need to figure out local rules, find the right person for the job, and get the base ready. Here’s a look at what goes into making it all happen: 

Check your local regulations and community bylaws

Many communities in the United States do not allow either asphalt or recycled asphalt driveways. Check with your local regulators or read your homeowner’s association’s bylaws before proceeding further down this path. Remember, just because your neighbor is doing it doesn’t mean it’s regulatorily approved. Do your homework.

Find a qualified contractor

Theoretically, a recycled asphalt driveway can be a DIY project, but most homeowners opt to hire a pro.

Look for a local contractor who specializes in recycled asphalt driveways or, at a minimum, has a substantial portfolio of work to show you.
Be sure to ask for references from other projects. Again, do your homework and actually talk to the references. If possible, visit the project and see it for yourself.
Talk to the contractor about where they get the recycled asphalt. Are they milling themselves, or are they working with a largescale mill?  Large scale asphalt recyclers will have better quality control and produce a more consistent product.

Small-scale milling can be hit or miss.

Of course, price is always a consideration. Be sure to get multiple quotations to ensure you are being treated fairly. Beware of any bid significantly less expensive than the other proposals you receive. A low-ball bid is probably cutting corners or is a sign of inexperience.

Prepare the Bed

The worker is installing recycled asphalt on the driveway

Your contractor will spend anywhere from two days to a week preparing your driveway. They will grade the soil and design drainage. They will then use a roller drum to compact the soil, followed by a loose gravel layer.

Spread the Asphalt Millings

Dump trucks will deliver the asphalt millings to your driveway. Your contractor will spread the milling using a bulldozer or (for smaller projects) by hand.
Expect about a 4-inch layer of milled asphalt. Be sure to inspect yourself to ensure the asphalt is spread evenly, adequately sloped for drainage and precisely edged to accommodate your landscaping.

Compacting

Your contractor will initially compact the recycled asphalt using a 25-ton pneumatic-tired roller. This should be followed by a second compacting using a 12-ton or larger vibrating drum roller. The drums will be kept wet to avoid sticking.

Cure & Seal

Technically, your new drive is ready to use right away; however, in the interest of your car’s paint job. You should wait 1 to 3 days to let the new asphalt cure.

Your contractor may recommend a layer of sealant after curing, depending on local conditions.

For the environmentally-conscious homeowner, a recycled asphalt driveway may be a perfect choice. 

However, they do come with some tradeoffs. The most obvious is they may not be the most aesthetic choice. 

As always, do your homework. Your choice of driveway paving is a decision you will live with for literally decades, and you will see the results every time you drive your car up or down the drive! 

FAQs about Recycled Asphalt Driveways

Example of how asphalt is installed on the driveway

Exploring an eco-friendly and budget-conscious choice for your driveway? Let’s delve into frequently asked questions regarding recycled asphalt driveways to assist you in making a well-informed choice.

Is recycled asphalt good to use on driveway?

Yes, recycled asphalt is a great option for driveways. It’s environmentally friendly, cost-effective, and durable. It offers a stable and robust surface, making it suitable for most residential driveways. Plus, its use contributes to reducing waste, as it repurposes material that would otherwise end up in landfills.

What is the life expectancy of recycled asphalt driveways?

Recycled asphalt driveways can last anywhere between 15 to 20 years, sometimes even longer with proper maintenance. This lifespan is comparable to that of traditional asphalt driveways and is significantly influenced by factors like installation quality, climate, and usage.

Does recycled asphalt go hard?

Yes, over time, recycled asphalt hardens. Initially, it might feel softer, especially in warmer temperatures, but with regular use and exposure to the elements, it compacts and hardens, creating a more solid and durable surface. This process is aided by the weight of vehicles driving over it, which helps to compact the material further.

Is recycled asphalt better than gravel?

Recycled asphalt has several advantages over gravel. It creates a more uniform and stable surface, reduces dust, and is less prone to erosion. Unlike gravel, which can scatter and require regular replenishment, recycled asphalt stays in place better and forms a semi-solid, hard layer. It’s also more comfortable to walk and drive on compared to loose gravel. However, the choice between the two depends on personal preferences, intended use, and budget considerations.

Conclusion

Choosing a recycled asphalt driveway is like giving an old story a new ending. It’s an environmentally kind and wallet-friendly option that turns waste into wonder, providing a sturdy and reliable surface for your home. Yes, they might lack the polished look of new asphalt and require a bit of upkeep, but for those who value sustainability and practical savings, it’s a choice that feels good both underfoot and in the heart. In embracing recycled asphalt, you’re not just paving a driveway; you’re paving the way for a greener future.

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About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

How long should asphalt cure before painting

The duration for allowing asphalt to cure before applying paint is a vital consideration in preserving both the aesthetic appeal and functionality of your recently installed asphalt driveway. This is particularly important if you seek to enhance the visual appeal of your commercial space.

For optimal results, curing time is vital before painting asphalt. In hot summer conditions, a minimum of 30 days is recommended. Cooler, mild temperatures may necessitate a longer wait. Remember, the paint type also influences the curing duration. Rushing the process can lead to peeling and asphalt damage. It’s about balancing aesthetics with the practicality of your pavement’s health.

Explore further to understand the nuances of asphalt care and painting, ensuring longevity and visual appeal for your business space.

What is the process of asphalt curing?

The newly installed asphalt on top of the gravel.

Asphalt, when first laid, presents a rich, black appearance that is not just about aesthetics but also speaks to its composition. This dark hue is due to the high oil content in the asphalt, which is essential for its flexibility and durability. However, as time passes, this appearance begins to change, marking the beginning of the asphalt’s curing process.

Oxidation: The Natural Aging of Asphalt

The transition of asphalt from black to a more grayish tone is the result of an oxidation process. This change is primarily caused by the sun’s rays affecting the asphalt surface. Oxidation is a natural phenomenon where the asphalt loses some of its oil content over time. While it may seem like a negative aspect, this process is actually beneficial. New asphalt is often too rich in oil, making it overly soft and vulnerable to damage.

Why Oxidation Matters for New Asphalt

In its initial stages, the excess oil in new asphalt can lead to issues like “power steering tear.” This problem occurs when sharp turns of a vehicle’s power steering literally scratch up parts of the new asphalt surface. It’s a common concern in residential driveways and parking lots where tight navigation is frequent. This sensitivity of new asphalt underscores the importance of the oxidation process, which gradually hardens the surface, making it less prone to such damage.

Timing Your Asphalt Painting: A Matter of Patience

The workers are waiting for the newly poured asphalt to cure

Understanding the oxidation process is crucial when deciding the right time to paint your asphalt. Painting too early, while the asphalt is still replete with oil and soft, can result in poor paint adherence and eventual peeling. As the asphalt cures and its color lightens, it becomes more suitable for painting. This color change is a natural indicator of the reduced oil content and increased readiness for painting.

Considerations for Different Climates

The rate at which asphalt cures and becomes ready for painting is significantly influenced by the temperature. Hotter climates accelerate the curing process, whereas cooler conditions slow it down. This variance in curing rates must be considered when planning to paint your asphalt to ensure the best possible outcome.

Why does asphalt need to cure?

It is recommended that you give a bit of time for your new asphalt to cure appropriately. This process’s final aim is to have an enhanced aesthetic appeal residential driveway or commercial parking lot that will last for an extended period.

Of course, you may want to be tempted to use your pavement immediately after it is installed, but you should also consider the implication of doing that. Allowing asphalt pavement to cure appropriately has lots of advantages, which include but are not limited to the following:

  • It makes it last indefinitely
  • Allowing asphalt to cure gives it the flexibility to withstand occasional overloads without severe damage.
  • If asphalt cures properly, power steering gauges will not result when you turn the car wheels sharply on the pavement

How long does it take for asphalt to fully cure?

The wet asphalt has cracks and sand on top.

Before delving into the specifics of asphalt curing time, it’s important to distinguish between ‘cure time’ and ‘dry time’ for asphalt. Cure time refers to the period needed for the asphalt’s molecular fusion and oxidation, while dry time indicates when the new asphalt can withstand foot and vehicle traffic without significant damage. This distinction is crucial in understanding when it’s appropriate to use and maintain your new asphalt surface.

Asphalt Dry Time and Weather Considerations

The dry time for asphalt is heavily influenced by weather conditions. For instance, intense heat can slow down the drying process, causing the asphalt to soften before it fully cures. In such scenarios, applying water can be beneficial. However, it’s generally advisable to avoid asphalt repairs in temperatures exceeding 100 degrees Fahrenheit, as extreme heat can adversely affect the asphalt’s drying and curing process.

The Full Curing Process of Asphalt

When it comes to the full curing of asphalt, patience is key:

  • Typically, new asphalt takes about one year to cure completely. This, however, does not mean your driveway or parking lot must remain unused for this duration.
  • For the first month, avoid parking heavy trucks or placing heavy equipment on the new asphalt to prevent damage.
  • While you can walk on the new asphalt pavement immediately after installation, it’s best to keep vehicles, people, and pets off it for at least three days, extending to more in hotter temperatures.

Post-Cure Characteristics of Asphalt

Even after asphalt has fully cured, it’s essential to remember that it won’t be as hard as concrete. This inherent characteristic of asphalt requires a different approach to its use and maintenance. Regular monitoring and maintenance are necessary to ensure its longevity and functionality, especially in areas with heavy vehicle traffic or extreme weather conditions.

How is asphalt painted?

The clean asphalt parking lot with nice painted lines.

Painting asphalt, whether for aesthetic enhancement or for maintenance, involves a series of crucial steps. The type of paint used, whether water or oil-based, can vary, but the process remains largely the same. Here’s a breakdown of the key stages in painting asphalt.

Step 1: Cleaning the Asphalt Surface

The first step in any asphalt painting project is thorough cleaning. This involves removing large debris and power washing the pavement to ensure the surface is free from dirt, dust, and any other contaminants. Proper cleaning is essential for good paint adhesion and to prevent future issues with the paint job.

Step 2: Ensuring a Pristine Surface

After the initial cleanup, further cleaning with a pressure washer or a hose with a high-powered nozzle is necessary. This step ensures that all remaining dirt and dust are completely cleared from the asphalt. Once this is done, it’s important to allow the asphalt to fully dry before proceeding to the next step.

Step 3: Repairing Cracks and Seal Coating

Workers repaired cracks in the asphalt before it was painted

Before painting, it’s critical to address any structural issues with the asphalt. This includes filling in any cracks and resolving seal coating problems. These repairs are crucial for a smooth and even painting process, as they prevent future deterioration of both the asphalt and the paint.

Step 4: Priming the Asphalt

Safety and preparation are key in this step. Wearing the correct protective gear, prime the entire area using an asphalt primer. Application should be done with rollers that have extension handles to ensure even coverage. Priming helps in enhancing the paint’s adhesion and longevity.

Step 5: Choosing the Right Paint

The final step is the application of paint. Oil-based paint is often recommended for its durability. However, due to environmental concerns, it’s prohibited in many areas. In such cases, water-based paint is a viable alternative. Regardless of the type, ensure the paint is suitable for outdoor use and specifically formulated for asphalt surfaces.

How long does it take for asphalt parking lot paint to dry?

Asphalt parking lot has a clean and smooth surface with paint yellow lines and numbers.

Painting your parking lot can make it safer and improve its aesthetic appeal, which is crucial to your business or home. You may probably want to open the parking lot to traffic as soon as possible after painting; however, it is essential to note that allowing it to dry appropriately has many positive effects. The typical drying time of asphalt paint is 30 minutes; notwithstanding, several factors influence the drying time. They include:

  • Temperature
  • The wind speed and the relative humidity
  • The type of paint used (whether oil or water-based paint)
  • The condition of the pavement.

The mentioned combined factors influence the speed at which the paint will dry. By determining these factors, you will fathom the time your new asphalt paint will dry. Irrespective of all these, it is recommended to contact your parking lot maintenance contractor as only they can provide you with a precise answer to how long should asphalt cure before painting.

And the time it would take the paint to dry.

Conclusion

If asphalt is not cured before you apply paint on it, it may peel off and adversely affect your pavement. Your asphalt pavement maintenance contractor should carefully select the type of paint to use (water or oil-based paint).

In all, whatever decision you want to take regarding your parking lot or driveway, always ensure to work in hand with a professional maintenance contractor. They know best and have precise answers to all your queries.

Tim Dawson's Avatar

About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

Understanding porous asphalt reveals its crucial role in mitigating stormwater runoff in urban areas, while maintaining the functional integrity of paved surfaces like parking lots and roads.

Porous asphalt, a unique mixture of aggregates and bituminous binder, creates a permeable surface, similar in appearance to traditional asphalt but with a rougher texture. This structure allows water to pass through to a granular base and stone reservoir beneath, effectively reducing runoff and promoting groundwater recharge. It’s an innovative approach to manage stormwater without requiring additional land for detention basins.

Explore the installation, maintenance, and environmental advantages of porous asphalt, particularly its effectiveness in urban stormwater management and contribution to sustainable infrastructure.

Uses for Porous Asphalt 

This material has many uses, including parking lots, driveways, sidewalks, bike paths, and recreational areas like playgrounds, basketball courts, and tennis courts. 

Urban and Residential Settings

Porous asphalt serves multiple purposes in both urban and residential areas. It’s widely used for constructing parking lots, driveways, and walkways. In urban settings, its application extends to bike paths and recreational areas, including playgrounds, basketball, and tennis courts. This versatility showcases its adaptability to various environmental and functional requirements.

Roadways and Streets

Porous asphalt was used for Roadways and Streets

This type of asphalt isn’t limited to small-scale applications; it has also successfully implemented in residential and urban street constructions. Its ability to manage water runoff effectively makes it a preferred choice for such environments, where traditional pavement might lead to water accumulation and related issues.

Highway Applications

In highway construction, engineers use porous asphalt innovatively. Instead of applying it as a thin surface layer over conventional highway pavement, they typically use the typical layered approach with a stone bed. This design allows rainwater to seep through the porous layer and settle on an impermeable layer beneath, effectively managing water runoff and reducing the risk of water pooling on the highway surface.

Enhanced Safety During Rainstorms

One of the standout advantages of this type of asphalt in highway use is its ability to absorb water from heavy rains. This reduces splash and spray from vehicles, notably trucks, enhancing visibility for drivers during rainstorms. This feature can significantly reduce the incidence of crashes and fatalities, making porous asphalt a crucial element in road safety during adverse weather conditions.

How Porous Asphalt is made

asphalt driveway

Here’s an in-depth look at how manufacturers make porous asphalt, from preparing the foundation to reaching the final curing stage.

Foundation Preparation and Stone Bed Construction

The process of making porous asphalt begins with the preparation of the foundation, which is critical for the overall functionality of the pavement. The foundation typically consists of a meticulously constructed stone bed. This bed, often 18 to 36 inches in depth, is not just a supportive base but also a crucial component of the drainage system. The stones used in this layer are carefully selected for their size and durability to ensure they provide adequate support and facilitate efficient water drainage.

Formulating the Porous Asphalt Mixture

The actual porous asphalt mixture is distinct from conventional asphalt. It is composed of a specific blend of aggregates, including a higher proportion of coarse particles and a reduced amount of fine particles. This ratio is critical to create the necessary voids in the asphalt structure, allowing water to permeate through. The aggregates are bound together with a bituminous binder, which is carefully formulated to maintain the integrity and durability of the pavement while ensuring permeability.

Laying the Asphalt and Ensuring Porosity

The worker is laying the porous asphalt

Once the stone bed is prepared, the permeable asphalt mixture is laid over it. The laying process requires precision to ensure that the porosity of the asphalt is maintained. This involves controlling the temperature and compaction techniques during the application. The surface layer is typically thinner than traditional asphalt layers to maximize its effectiveness in water permeation while still bearing the load of traffic.

Quality Control and Testing

Quality control measures are implemented throughout the process to ensure that the porous asphalt meets specific standards. This includes testing the mixture for proper gradation of aggregates, binder content, and porosity levels. Ensuring these parameters are within desired ranges is key to the pavement’s effectiveness in water management and its structural durability.

Finalization and Curing

After laying the porous asphalt, it undergoes a curing process. During this phase, the bituminous binder hardens, and the pavement solidifies. Proper curing is essential for the pavement to achieve its full strength and longevity. The final result is a resilient, permeable surface that efficiently enables water to drain through into the stone bed below and, consequently, into the soil, completing the innovative approach of permeable asphalt pavement construction.

The Durability of Porous Asphalt

The porous asphalt is holding up over the years

Porous asphalt pavement, when properly designed and installed, can last over 20 years. To maintain its effectiveness, it’s essential to vacuum the surface every quarter. This routine cleaning prevents clogging from sediment and debris. Additionally, the surface can benefit from gentle jet-washing or flushing, which helps preserve its porosity. However, avoid using high-pressure washing as it might damage the pavement.

In winter, it’s important to steer clear of using sand, ash, or salt granules for de-icing, as these can block the pores in the pavement. Instead, de-icing compounds are recommended, as they are effective and do not compromise the porous structure of the asphalt.

How does porous asphalt compare to regular asphalt?

The performance of porous asphalt pavement is similar to that of most other asphalt pavements. Like other pavement, it can be designed for many situations. 

The cost of a porous pavement installation is higher than the price of conventional asphalt due to its thicker nature.

Porous Asphalt is a pervious pavement designed to allow stormwater infiltration through the surface into the soil below. The water is naturally absorbed and filtered, and the pollutants are removed. In contrast, regular asphalt pavement is an impervious surface that sheds and repels rainfall and surface pollutants. The water is forced to run off paved surfaces directly into nearby storm drains and then into streams and lakes.

Benefits of Porous Asphalt Use

asphalt parking lot

Porous asphalt is more than just a paving material; it brings a multitude of environmental and practical benefits, particularly in urban and developed areas. Here are some key advantages of using porous asphalt in various applications:

Efficient Land and Water Conservation

Porous asphalt is highly beneficial in land development, as it optimizes land usage and aids in water conservation. Its open structure allows for the replenishment of water tables and waterways, reducing the reliance on storm sewer systems.

Storm-Water Management and Water Quality Improvement

One of the key advantages of porous asphalt is its capacity to manage storm-water effectively. It promotes infiltration and plays a significant role in enhancing water quality by reducing the demand on storm sewer systems.

Pollution Reduction and Environmental Protection

The use of porous asphalt significantly lowers the pollutants carried to storm drains or waterways. This is particularly important in urban development, where impervious surfaces can lead to increased runoff, floods, erosion, and habitat degradation for aquatic life.

Impact on Urban Runoff and Waterway Health

Workers are finishing placing the porous asphalt

Porous asphalt addresses the issue of water runoff in urban areas. It prevents pollutants like dirt, grease, and oil from being carried into local waterways, thereby protecting the integrity of local drinking water sources and natural habitats.

Groundwater Replenishment and Runoff Management

Designers have developed porous paving systems to allow runoff to percolate through the pavement, replenishing groundwater supplies. Properly installed and maintained permeable paving can infiltrate up to 80% of annual runoff volume.

Pollutant Removal Efficiency

Studies have demonstrated porous asphalt’s effectiveness in removing pollutants. It can eliminate a significant percentage of total suspended solids (TSS), metals, and hydrocarbons, contributing to a cleaner and safer environment.

Cool Pavement Technology and Urban Heat Mitigation

Porous asphalt is recognized as “cool pavement technology.” Its structure helps mitigate the urban heat island effect, reducing pavement energy storage and enabling rapid cooling through evaporation.

Benefits for Roadways: Safety and Comfort

For roadways, porous asphalt offers additional benefits such as reduced noise from tires and engines, increased wet-weather traction, and enhanced visibility during rainy conditions, contributing to safer driving experiences.

Cost benefits of using Porous Asphalt

porous asphalt driveway

Porous asphalt, while initially more expensive than traditional alternatives, offers significant cost benefits in the long run. Here’s a breakdown of how choosing this option can lead to financial savings despite its higher upfront costs:

Higher Initial Cost but Long-Term Savings

Although porous asphalt roads are thicker and require more materials, making them 20-50% more expensive in unit material costs than traditional asphalt, they offer long-term cost savings. This is due to several factors that reduce additional expenses typically associated with standard paving methods.

Elimination of Stormwater Impact Fees

In many areas, developers incur stormwater impact fees when runoff from their projects overwhelms local storm sewer systems. This asphalt, by reducing the demand on these systems, can lead to the elimination of these fees, offering substantial savings.

Avoidance of Retention Pond Expenses

The design of this asphalt negates the need for traditional stormwater management solutions like retention ponds. This not only saves the cost of constructing these features but also frees up land for more profitable uses, enhancing the overall value of the project.

Faster Construction and Reduced Labor Costs

Compared to other permeable pavements, porous asphalt can be laid down more quickly. It requires less time for pouring and rolling compared to concrete, which needs to be cut and cured. This accelerated construction process leads to shorter road closures and, consequently, lower labor costs, further contributing to its cost-effectiveness.

Examples of Porous Asphalt used for stormwater management

People have successfully used porous asphalt pavements for over 35 years in a variety of climates around the United States.

In 1977, Walden Pond State Reservation in Massachusetts used the material for their visitor’s center parking lot. Since installation, the local water table has been raised, and erosion, pollution, and the need for storm drains or road salt has been reduced. Walden Pond State Reservation continues to use porous asphalt pavement to protect a site that serves as one of our most treasured literary muses “Walden Pond”.

Built in 2007, Pringle Creek in Salem, Oregon, was conceived as a 32-acre eco-friendly community.  Its building designs, landscaping, energy systems, and stormwater control scheme depend on roads and parking lots constructed with porous asphalt pavement. This type of asphalt effectively filters and stores stormwater.This process allows it to percolate back into the ground rather than add to the drainage system load that flows into creeks and rivers.

The system worked well initially, but no one knew how it would perform in severe weather conditions. When a severe storm flooded roads and rivers all over the Salem area in January of 2012, Pringle Creek community experienced nothing more than a puddle or two. 

The community’s green stormwater system had protected the environment and saved residents from potentially millions of dollars of storm damage.

Installation of porous asphalt

porous asphalt installation

The installation of porous asphalt is a straightforward process that doesn’t require specialized equipment or proprietary ingredients, making it accessible for general paving contractors. Here’s a closer look at the installation process:

Accessibility of Installation

Porous asphalt pavement is user-friendly in terms of installation. It doesn’t demand special ingredients or equipment, which means most general paving contractors already possess the necessary tools and expertise to install it. This makes the asphalt a viable option for a wide range of projects.

Flexible Application

Contractors can install porous asphalt pavements fully or partially, alongside traditional impervious asphalt pavements.. This versatility allows for a tailored approach to pavement design, catering to specific environmental and infrastructural needs.

Layered Design for Optimal Performance

The design of porous asphalt involves at least four distinct layers, each serving a specific purpose in the pavement’s overall functionality:

  • Asphalt Layer (2 to 4 inches): This top layer is made of bituminous asphalt, with reduced fines to create void spaces, making it permeable. The void space in porous asphalt is approximately 16%, significantly higher than the 2 to 3 percent in traditional asphalt mixes. This design allows for some pretreatment of runoff.
  • Filter Layer (1 to 2 inches): A half-inch crushed aggregate acts as a filter layer, aiding in pollutant removal and providing stability to the underlying stone reservoir during pavement application.
  • Reservoir Layer (Minimum 12 inches): This layer consists of 1 to 3-inch aggregate and serves as a storage area for treated water runoff. It’s a highly permeable bed of clean-washed aggregate with at least 40% void space.
  • Geotextile Material: A layer of nonwoven geotextile material placed between the reservoir bed and the un-compacted subsoil prevents the migration of fines into the stone reservoir, which could lead to clogging.

Each of these layers plays a crucial role in ensuring the efficient performance and longevity of the porous asphalt pavement.

Maintenance requirements of Porous Asphalt

parking lot drainage

Maintaining porous asphalt is essential to preserve its stormwater management capabilities and overall longevity. Here’s a guide to the maintenance requirements for the asphalt pavements:

Maintenance for Hydrological Benefits

The use of this type of asphalt primarily aims to enhance the hydrological properties of roadways and site designs. With evolving stormwater ordinances, there’s an increasing emphasis on onsite stormwater infiltration and detention.

Annual Infiltration Rate Inspection

To ensure the long-term effectiveness of porous asphalt in managing stormwater, it’s crucial to inspect the surface infiltration rates annually. This involves observing the pavement during rain events to detect any changes in its ability to effectively infiltrate stormwater.

Regular Cleaning Schedule

Porous asphalt pavements require cleaning two to four times a year. This can be done through vacuuming or power-washing to remove solids and debris that might cause clogging. Regular cleaning is essential to prevent permanent clogging and maintain the pavement’s permeability.

Winter Maintenance

During winter, porous asphalt does not require any special plowing methods. Workers can use deicing chemicals to melt ice and snow, but they typically use lesser amounts compared to impervious pavements. This reduced need for deicing chemicals is another important benefit.

Avoiding Seal Coating and Managing Repairs

It is important to avoid seal coating or crack sealing on the asphalt, as these processes can impair its permeability. For patching, a conventional mix may be used but only if the affected area is less than 10% of the pavement. This ensures that the majority of the pavement maintains its porous characteristics.

Porous Asphalt will not work for every stormwater project

asphalt pavement

While porous asphalt offers numerous benefits for stormwater management, it’s not suitable for every project due to various environmental and usage factors. Understanding these limitations is key to determining the appropriateness of this material for specific projects:

Physical Factors in Design

Soil characteristics, local topography, and climate are crucial in designing porous asphalt pavements. Designers often recommend porous asphalt for sites with gentle slopes, permeable soils, and a sufficiently deep water table and bedrock level.

Traffic Considerations

The durability of porous asphalt under different traffic conditions is a point of concern. It’s primarily used in areas with slower traffic, like parking lots, road shoulders, pedestrian and bike paths, driveways, and residential streets. High traffic areas or routes used by heavier vehicles may lead to cracking and reduced pavement lifespan.

Environmental Constraints: Dust and Wind

Dust is a significant environmental factor affecting porous asphalt. In areas prone to moderate to high winds and barren landscapes, blowing dust can clog the pores of the pavement, hindering water percolation. In such environments, this asphalt may not be the best choice.

Growing Popularity in Sustainable Engineering

Despite these limitations, porous asphalt is a rapidly growing technology in sustainable roadway engineering. It offers hydrological benefits, aligning with recent developments in stormwater ordinances that emphasize onsite stormwater infiltration and detention.

Pollution Reduction Capabilities

Porous pavement, including this type of asphalt, can mitigate the adverse effects of impervious surfaces. It reduces pollutant concentrations by trapping them physically, chemically, or biologically, contributing to a cleaner environment.

Cost-Effective and Eco-Friendly Solutions

With proper design and installation, porous asphalt can be a cost-effective solution for managing stormwater in an environmentally friendly manner. It is recognized as a best eco-practice by the U.S. Environmental Protection Agency and various state agencies, underscoring its value in sustainable infrastructure development.

Conclusion

In conclusion, porous asphalt stands out as a highly effective and sustainable paving solution, particularly in the context of modern stormwater management challenges. While it presents certain limitations regarding site conditions, traffic capacity, and environmental factors such as dust and wind, the benefits it offers in terms of hydrological management, pollution reduction, and eco-friendliness are substantial. Its growing recognition by environmental agencies and incorporation into sustainable engineering practices highlight its potential in shaping future infrastructural developments.

Tim Dawson's Avatar

About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

Asphalt Resurfacing vs. Replacement

Understanding the differences between asphalt resurfacing and replacement is crucial when addressing driveway or parking lot damage.

Asphalt resurfacing involves replacing the top layer of the pavement, extending its life by 8-15 years, and is suitable for minor to moderate damage. Replacement, on the other hand, entails completely overhauling and replacing the asphalt, recommended when the pavement is in severe disrepair. The choice depends on the extent of damage, cost considerations, and long-term maintenance goals.

Dive deeper into the specifics of asphalt resurfacing versus replacement to make an informed decision for your pavement needs.

Asphalt resurfacing vs. replacement, which is better for you?

The worker decided to resurfacing the asphalt

Resurfacing is a good practice for addressing your pavement issue, as it is easier, faster, and, in some ways, just as efficient as a replacement. Nevertheless, there are several instances where driveway or parking lot replacement is not only better, it’s vital. Your driveway would inevitably lose its structural quality after around 15 years. Hence, It would be much more effective to replace it completely if it is too old or has too much damage.

It is necessary to know that not all damage to your driveway or parking lot would need a complete replacement. You can save money and time by fixing or resurfacing it.

But should you replace the whole surface?

You have to find out if your pavement’s foundation is faulty to give a clear answer to this question. How old is the parking lot or driveway? If your pavement is 20 to 30 years old, then it is time for a complete replacement. Because very old driveway or parking lots almost certainly have deteriorated foundations that require being replaced entirely.

What is asphalt resurfacing?

The newly installed asphalt overt the gravel

Resurfacing offers a cost-effective solution to enhance the appearance of your asphalt driveway or parking lot. If you’re deciding between this option and a full replacement, consider that this method not only revitalizes your pavement but also helps in economizing, especially when the foundational structure of your driveway or parking lot remains solid.

This process is an urgent money-saving approach to use when the asphalt shows signs of deterioration. However, there are other things to do, including removing or patching a section and filling holes before you proceed to resurface the entire patch.

Before adding the overlay, you need to do some necessary preparation work; there is a need to fill any crack and hole, level any low or high points, and address any drainage feature that needs adjustment. After carrying out all these repairs, it is now time to lay your new asphalt layer, and your pavement will become as new. Resurfacing can offer your old pavement a new look, without the cost of replacing it altogether.

When should you resurface your asphalt?

Asphalt resurfacing process over the concrete

Ensuring that your pavement is well-maintained can help guarantee its quality and longevity. Some signs will help you determine between asphalt resurfacing and replacement when your driveway or parking lot calls for repairs. If a basic fix doesn’t do the trick, it might be appropriate to resurface your driveway. 

The success of your pavement rejuvenation hinges on the repair approach adopted. Unaddressed holes and cracks in your driveway can reemerge post-treatment if not properly rectified. To assess the necessity of this process, observe the following signs:

  • If your paved surface requiring repair is not up to 25-30% 
  • Your pavement is below 20 years of age
  • The base of the pavement is sound structural
  • If your paved surface does not have cracks that are above a quarter-inch wide.
  • If your paved surface does not have cracks that are a few inches deep.

Asphalt resurfacing process

When your asphalt surface sustains extensive damage or becomes significantly aged, bypassing the debate between repair and total replacement, it becomes clear that a renewal is necessary. Renewing your asphalt pavement typically encompasses four distinct steps:

Step 1: Preparation

Before resurfacing can begin, the area must be thoroughly prepared. This involves removing all debris, including loose asphalt pieces, grass, and dirt, to ensure a clean and stable surface. Additionally, it’s important to assess for any drainage issues that need addressing before the resurfacing process starts.

Step 2: Asphalt Milling

The machinery is milling the asphalt

The next step is asphalt milling, where the top layer of existing asphalt is carefully removed. This process is crucial for creating a smooth surface for the new asphalt to adhere to. Specialized milling equipment is used to strip away the old layer without damaging the underlying structure.

Step 3: Pavement repair

Often, underlying pavement issues are revealed after milling. Any damage such as cracks, potholes, or uneven surfaces must be repaired at this stage. Contractors will typically use asphalt patching techniques to fix these areas, ensuring they are level with the surrounding surface. This step is vital for the longevity and effectiveness of the resurfacing.

Step 4: Asphalt Resurfacing

Finally, the new layer of asphalt is applied. This involves using paving machines to lay down the asphalt, followed by rollers to compact and smooth it out. This step requires precision to ensure the asphalt is evenly distributed, achieving a uniform thickness and a smooth finish that will ensure durability and an aesthetically pleasing appearance.

Cost of resurfacing asphalt

Resurfacing MaterialCost per Square FootNotes
Asphalt$3 – $7Cost-effective for minor to moderate damage.
RubberHigher than AsphaltMore expensive, used for specialized applications.
PaversHigher than AsphaltIdeal for high-end aesthetics but costly.
GravelLower than AsphaltEconomical, less durable than asphalt.
Tar-and-ChipLower than AsphaltAffordable, offers a rustic look.

Resurfacing an asphalt driveway proves more economical than the expense involved in laying a new one. The cost for this process typically ranges from $3 to $7 per square foot.

This approach stands as a more budget-friendly option compared to alternatives like rubber or pavers, though it does exceed the expenses associated with gravel or tar-and-chip methods. Keep in mind, overlaying one material with another can result in varying overall costs.

Alternatives to resurfacing

The process of asphalt seal coating

Asphalt maintenance offers more choices beyond just renewing or replacing the surface. When considering upkeep, options like seal coating and patching stand out as effective methods to maintain the quality of deteriorating asphalt, serving as excellent alternatives.

Sealcoating

Sealcoating means applying a protective coating (liquid mixture) to the asphalt surface to protect the asphalt from damage and weather.

Once the thin coating solidifies over the asphalt, it provides a deep dark finish, making it looks excellent and offering a durable protective layer to the pavement. Sealcoating protects the asphalt against corrosive chemicals, UV light, oil leaks, and moisture. 

Read more: Asphalt Driveway Paint

Patching

Patching is the covering of potholes or unearthed areas in the asphalt pavement. This process also works well, especially if there is no much damage on your pavement and it is inexpensive to carry out. If you repair potholes or other damage in your pavement early, it prevents further degradation resulting in costly pavement repair.

The most cost-effective way to protect your asphalt pavement surface and the base is asphalt patching. You get an immediate boost in appearance and protection by filling potholes while shielding your pavement from more degradation and erosion.

Crack Filling

The worker is filling the holes in the asphalt

This involves treating the cracks in the asphalt surface before they develop into larger problems. Specialized fillers are used to seal these cracks, preventing water and other elements from penetrating and causing further deterioration. This method is particularly effective for maintaining the driveway’s integrity and prolonging its lifespan, especially when the damage is not extensive.

Overlay

This method involves laying a new layer of asphalt over the existing pavement. It’s a middle-ground solution between full resurfacing and patching, offering a fresh look and extended durability without the need for complete removal and replacement. An overlay is ideal when the existing surface is moderately worn but still structurally sound. This option provides a new driving surface and can address issues like minor ruts or depressions.

What is asphalt replacement?

Replacement is the complete breakdown and hauling away of the old asphalt pavement before laying down fresh asphalt. This method involves leveling and compacting the asphalt subgrade, ensuring it is still solid, preventing any sinking or settling. After that, a new layer of asphalt would be paved down, making for a new brand pavement. The new asphalt pavement would last for many years if it is given proper care and maintenance.

Asphalt resurfacing is often a viable option for your pavement, but replacement is required mostly in serious situations. Although it is more costly, it is also twice the life of your driveway or parking lot. It allows you to “start fresh” with a surface free of any surface-level faults or fundamental deficiencies.

When should you replace your asphalt?

A damage asphalt with rocks and sand on the top.

There are indications to tell if your parking lots or asphalt driveway need replacement. Replacing your pavement may be the better alternative if you observe the below symptoms on it:

  • The paved surface needing repairs is above 25 to 30% 
  • Your pavement surface is above 20 years old.
  • Your pavement developed cracks that are a few inches deep
  • Unstable foundation.
  • Your pavement developed cracks that are more than a quarter-inch wide

Asphalt replacement process

Do you have an asphalt parking lot or driveway that requires replacement? It is recommended that you get in a professional paving contractor to guarantee a perfect result. The following steps are the way to get the job done:

Step 1: Demolition and removal

The process begins with the complete demolition of the existing asphalt layer. This task requires heavy machinery to break up and lift the old asphalt. Once demolished, the debris is carefully removed and hauled away, clearing the area for the new pavement.

Step 2: Excavation

The worker is digging the site where he will then replace the old asphalt with new

Next, the contractor excavates the site, paying special attention to grading. Proper grading ensures that the higher end of the driveway allows water to naturally flow towards the lower end, crucial for effective drainage and preventing water accumulation. This step is vital in protecting the driveway from early degradation and safeguarding the property from potential flooding.

Step 3: Apply Sub-Grade

In this phase, the sub-grade material is evenly distributed over the excavated area using rakes and shovels. The sub-grade is then moistened and thoroughly compacted. This creates a robust and stable foundation for the new asphalt, ensuring longevity and durability. This process is critical for both asphalt resurfacing and replacement.

Step 4: Binder and Surface Course

After preparing the sub-grade, the next critical phase is applying the binder layer. This layer acts as a bridge between the sub-grade and the new asphalt surface. The binder, a robust mixture of large aggregate and oil, is carefully spread to ensure uniform coverage. It provides a sturdy base that resists shifting and cracking, effectively enhancing the durability of the pavement. During this stage, attention is paid to any soft spots or areas that might need additional reinforcement to ensure a consistent and resilient foundation for the final layer.

Step 5: Install new asphalt surface

A roller is used to smooth out the asphalt on the road well

The installation of the new asphalt surface is a process that demands precision and expertise. High-quality asphalt is laid over the binder layer, creating the final driving surface. This layer is meticulously applied to achieve the correct thickness and smoothness, ensuring an even and stable surface. The asphalt is spread with precision, and attention to detail is crucial to avoid any irregularities that could affect the driveway’s performance and appearance. Once laid, the surface is smoothed out, eliminating any bumps or lumps, to provide a seamless and aesthetically pleasing finish. This top layer not only contributes to the visual appeal of the driveway but also to its overall functionality, offering a smooth and reliable surface for vehicles.

Step 6: Final roll

The final step involves the use of a roller truck to compress and smooth the newly laid asphalt, paying particular attention to the edges and joints. This ensures a uniformly compacted surface, enhancing the driveway’s structural integrity and aesthetic appeal.

Asphalt replacement cost

Type of AsphaltThickness of Driveway/Parking LotEstimated Cost per Square Foot
Standard AsphaltThin Layer (1-2 inches)$3 to $5
Standard AsphaltThick Layer (3-4 inches)$5 to $8
Premium Asphalt (Higher-grade materials, enhanced durability)Thin Layer (1-2 inches)$5 to $7
Premium Asphalt (Higher-grade materials, enhanced durability)Thick Layer (3-4 inches)$7 to $10

The cost to have your asphalt pavement surface replaced will rely on the type of asphalt you select and the thickness of the new driveway or parking lot you’re opting for. However, you will be spending $3 to $10 per square foot on average to have your asphalt pavement replaced.

Pros and Cons of Asphalt Resurfacing vs. Replacement

A big house with smooth and new asphalt driveway.

If you are contemplating between replacing and resurfacing your asphalt pavement, it is good that you know what is in both methods. By determining the pros and cons of asphalt resurfacing vs. replacement, you will be able to make an informed decision for your next project.

Pros:

  1. Resurfacing your asphalt pavement would save you some dollars as it requires a few materials and less time to complete compared to replacement.
  2. Resurfacing can be a DIY method as it is simple to perform, unlike replacement which involves rigorous processes
  3. Resurfacing takes less time to get done, unlike replacement which involves lots of processes, and consumes much time to complete.

Cons:

  1. Resurfacing is not effective when the pavement damage is severe, while replacement works well for little or extreme degradation of the pavement.
  2. A resurfaced pavement does not last as much as a replaced one.
  3. Resurfacing does not address pavement with structural problems, while a replacement is perfect for pavement with an unstable base.
  4. Resurfacing may conceal hidden serious problems in the pavement foundation. Simultaneously, a replacement can uncover any hidden issue with the base pavement as it involves total demolition and excavation of the pavement.

Tips for asphalt maintenance to increase the longevity of the surface

Two workers are busy resurfacing a driveway.

Well constructed and installed asphalt pavements can help maximize their useful service life if maintained properly. An effective asphalt care plan can significantly increase the useful life of your asphalt parking lot or driveway. In the long run, an effective preventive maintenance schedule would help save money, thus offering a surface that is appealing, flexible, and safe for years to come. Below are few tips for maintaining asphalt to increase the longevity of the surface. These tips are valid for both asphalt resurfacing and replacement;

  • Control load: Try to limit the presence of heavy vehicles on your driveway or parking lot as they usually carry heavy loads that can destroy your pavement in no time.
  • Regularly sweep and wash your pavement with a stiff brush to prevent debris from triggering damage to it. A clean pavement can also help you detect cracks and drainage problems easily to be fixed before they get severe.
  • Ensure that you immediately fill any crack that may develop on your pavement to prevent a destructive element from penetrating the pavement base.
  • Ensure no drainage issues are causing standing water on your pavement. This will prevent cracks and potholes from forming.
  • Apply a fresh seal coat to your asphalt pavement to help prevent it from chemical spills, moisture, air, and UV rays.
  • Call in a professional asphalt contractor to immediately fix any damage in your pavement that is big enough to be addressed by seal coating and filling.

How to save some dollars on asphalt resurfacing and replacement project

A beautiful asphalt parking lot with green trees at the side.

While asphalt is usually cheaper than concrete, you might be curious about how to save money on its construction, especially if you need to tear out your old driveway before installing a new one. 

Asphalt is completely recyclable, and it is typically possible to extract and mix older pieces or portions of this material with new batches. So ask your contractor about using recycled material for your paving project. This not only prevents existing asphalt out of landfills but also can be less expensive than getting fresh asphalt. 

Conclusion

It is vital to recognize all the warning signs in your pavement to make the right choice between asphalt resurfacing and replacement. If you perform replacement when you should have resurfaced, it’s going to cost you. If you resurface when you need to replace it, it’s still going to cost you. Understanding the required thing to be done isn’t trial and error. So, get in a professional opinion to examine your pavement and tell whether resurfacing or replacement is best for you.

Tim Dawson's Avatar

About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

How Long Does Asphalt Need to Cure

Asphalt, a staple in construction for its durability, undergoes a critical phase called curing after being laid. This process is vital for transforming freshly laid asphalt into a hardened, stable surface. The pressing inquiry is: “What is the required duration for asphalt to undergo the curing process?” In this exploration, we uncover the key factors influencing curing time and essential steps for a successful process.

The duration for asphalt to cure varies based on weather, temperature, and asphalt type. Generally, initial curing takes 24 to 72 hours for regular use, but full strength may develop over several months. Contractors and property owners must understand these factors for optimal performance, ensuring not only durability but also informed decision-making in construction and maintenance planning.

We’ll delve into weather’s impact, the role of asphalt type, and the importance of maintenance during curing. Discover how these factors contribute to the asphalt curing timeline and learn best practices for durability. Join us in unraveling the mysteries of asphalt curing for informed construction and maintenance decisions.

What is the Difference Between Asphalt Curing and Drying

The worker is waiting for the asphalt to finish drying

A prevalent misunderstanding often arises regarding the differentiation between asphalt drying and curing. It is crucial to discern that these terms denote distinct processes, each with its unique conceptual framework and requisite timeframes.

Asphalt Curing

Within the realm of asphalt, the curing process involves the molecular fusion of asphalt components and the occurrence of oxidation. During this transformative stage, residual solvents gradually depart the film, initiating a pivotal cross-linking process with atmospheric oxygen. This cross-linking plays a critical role in augmenting the material’s strength, chemical resistance, abrasion resistance, and overall toughness. A comprehensive curing of asphalt typically spans a duration of approximately six to twelve months.

Asphalt Drying

In contrast, asphalt drying pertains to the evaporation of solvents from the surface of the film, resulting in a pavement that is tack-free and resistant to moisture. This distinct process aims to leave the pavement dry to the touch and impervious to residual solvents, offering a surface that is both functional and resilient.

How Long Does Asphalt Take to Dry

The newly dry asphalt driveway in front of a beautiful house.

The drying period for an asphalt pavement is a critical factor in determining when it is suitable for vehicle and foot traffic. In the case of newly laid asphalt, this process typically spans from forty-eight to seventy hours. However, it is important to note that this timeframe may vary based on environmental conditions and specific asphalt formulations.

Accelerated Drying for Resurfaced Asphalt

In instances where asphalt has been resurfaced, the drying time is significantly expedited. Resurfaced asphalt often achieves adequate dryness within just a few hours, providing a quicker turnaround for usability.

Temperature as an Indicator of Asphalt Readiness

An alternative method to assess the readiness of asphalt for use is to gauge its temperature against the ambient conditions. Monitoring the temperature of the asphalt surface in comparison to the surrounding environment can serve as a practical indicator of its cooling and drying progress.

Factors Influencing Drying Times

Several factors can influence the drying times of asphalt, including ambient temperature, humidity levels, and the composition of the asphalt mixture. Awareness of these variables is crucial for effectively managing and optimizing the drying process, ensuring the asphalt reaches its desired state of readiness for traffic and other usage..

10 Steps to Take Care of Your Asphalt Surface During the Curing Process

Asphalt looks stunning and compliments just about any home, but only you exercise the right caution during its curing process. As a homeowner, the sight of freshly laid asphalt may excite you to the point that you forget all about being careful with it, but a few practices are necessary.

These include:

1. Avoiding Traffic on Fresh Asphalt

the workers diverted the traffic to better cure the newly laid asphalt

Restricting foot or vehicle traffic on newly laid asphalt is crucial to prevent premature wear and promote an even curing process. This critical phase allows the asphalt’s molecular structure to solidify and attain the desired strength. Traffic can disrupt this process, leading to potential inconsistencies in the surface’s durability and longevity.

2. Implementing Barriers and Signs

Implementing barriers or warning signs is a proactive measure to deter entry, safeguarding the curing surface from unintentional damage. This is especially important during the critical curing phase, ensuring the asphalt remains undisturbed for optimal results. Barriers can also serve as a visible indication of the ongoing construction process, enhancing safety measures for both workers and the public.

3. Controlling Pets and Wildlife

Keeping pets and wildlife away from the curing surface is essential to avoid disruptions and potential damage. As asphalt undergoes the curing process, it emits heat that can attract animals. Their presence may lead to uneven imprints on the surface, compromising the aesthetics and structural integrity of the asphalt. Creating an environment free from external interference fosters optimal curing conditions, contributing to the long-term integrity of the asphalt surface.

4. Limiting Heavy Vehicle Parking

The heavy vehicle had to change direction as the fresh asphalt is still being cured

Refraining from parking heavy vehicles on the asphalt is imperative. The weight of such vehicles can not only disrupt the curing process but also cause indentations and structural deformities. This precaution is essential for the integrity of the final asphalt surface, ensuring it meets design specifications and remains resilient under load.

5. Managing Debris Exposure

Minimizing exposure to construction materials or debris is essential for maintaining the integrity of the curing asphalt surface. Foreign particles can embed themselves into the asphalt during the curing process, compromising its structural integrity. Implementing effective debris management measures contributes to a smoother and more durable final asphalt surface.

6. Preventing Water Accumulation

the workers installed a water drainage system to allow the asphalt to dry better

Preventing the accumulation of water on the asphalt is critical. Excess moisture can impede the curing process, potentially leading to structural weaknesses and reduced longevity of the asphalt surface. Proper drainage and grading of the construction site contribute to optimal curing conditions, ensuring the asphalt achieves its intended strength and durability.

7. Shielding Against Chemical Spills

Shielding the surface from oil or chemical spills is vital for preserving the quality of the curing asphalt. Such spills can not only stain the surface but also interfere with the chemical reactions essential for proper curing. This precaution contributes to a resilient and long-lasting asphalt surface, minimizing the risk of deterioration due to chemical exposure.

8. Delaying Sealant Application

The worker had to postpone applying the asphalt sealant

Refraining from applying sealant or coatings until the curing is complete ensures proper adhesion. The curing process allows the asphalt to settle and bond with the underlying layers, providing a stable foundation for sealant application. Applying sealant prematurely may compromise its effectiveness and longevity, affecting the overall performance of the asphalt surface.

9. Following Contractor Recommendations

Monitoring and adhering to specific recommendations from the asphalt contractor are essential. These guidelines consider the unique characteristics of the asphalt mix and the local curing conditions. Following these recommendations optimizes the overall curing process, ensuring the asphalt attains its intended strength and durability.

10. Waiting for the Prescribed Curing Period

Allowing the prescribed curing period before regular use or additional construction activities is fundamental. This period is determined based on the specific asphalt mix and environmental conditions. Waiting ensures the asphalt achieves its intended strength, durability, and overall performance, minimizing the risk of premature wear or damage. Patience during this phase is key to maximizing the lifespan and performance of the asphalt surface.

General Asphalt Maintenance Tips

This image shows the process of seal coating of asphalt.

Maintaining your asphalt surface is crucial for extending its lifespan and preserving its appearance. Here are some general asphalt maintenance tips that can help you proactively care for your pavement.

Regular Sealcoating

You must never underestimate the power of regular seal coating. It helps prolong and protect your driveway’s life expectancy. In seal coating, you fill the surface damage while building a protective layer around the asphalt surface, which keeps it safe from UV damage.

UV rays tend to harm the material, just like water and vehicle fluids do. Sealcoating is essential after every three to five years for adding more protection and a fresher look for the surface. When you fail to do this, you leave your surface vulnerable to external factors and elements. 

When you properly seal and protect your asphalt, you do not allow it to crack and crumble under elemental pressures. This also maximizes your driveway’s lifetime and reduces the repair costs you would have to bear otherwise in the long-term. 

Regular Inspections for Cracking

Some cracks in the asphalt were spotted by the road owner

The freeze and thaw cycle is very prevalent in the asphalt material, and in most geographical locations, you can do nothing about it. The movements in the soil and/or subbase can cause the expansion and contraction of the material.

Water also can seep under your driveway and cause more unfavorable movement. Much of this occurs because of the landscape design, over-water, or just too much rain in your area. Since the weather is beyond everyone’s control, cracking is inevitable too. What you can do is inspect your driveway regularly for cracks. Being vigilant in this regard will help you spot cracks and treat them in time

On the contrary, if you allow any negligence here, the cracks will widen to the point that they pose a danger and certainly deteriorate your driveway’s health. Besides, filling cracks is not a very difficult task. You can do it yourself too with some high-quality products from the market.

Regular Cleaning

The worker is regularly and constantly cleaning the newly treated asphalt

A good cleaning is beneficial through and through, in every regard, and asphalt is no different. A good cleaning every month removes all the harmful elements from your asphalt that could shorten its lifespan and functionality. 

Remember, the more active and thorough you are in maintaining your driveway, the more it will last you and save you thousands of dollars in repairs. Part of cleaning is to clear every debris, like garbage and leaves, that could stain the surface and damage it too.

The debris consists of broken stones and rocks, and these could cause cracks, scratches, etc. Apart from this, oil stains from and gas and fuel spills also mar your beautiful asphalt. A thorough cleaning every month would clean those spots too. Besides, it is not only the spots you need to worry about: oil spills can cause a lot more damage.

A degreasing cleaning agent would suffice for the job, and other proactive measures for a monthly cleaning routine would help protect the surface.

Do Not Allow the Growth of Grass & Weeds through Cracks

You may consider these harmless, but weeds and grass can push through asphalt alright. Filling cracks would help you prevent any plant from taking permanent root inside your asphalt. To remedy this problem, you can use spot killers or fill the cracks every year.

Often it happens that specific residences have trees and plants located near the edge of their driveways. With time these can push through, and the tree roots threaten to break out of your asphalt surfaces. As a long-term solution, you must consider removing the plants and tree roots permanently or seal every year. 

FAQs about How Long Does Asphalt Need to Cure

A simple white house with cured asphalt driveway.

Understanding the curing process of asphalt is crucial for ensuring the longevity and durability of newly laid surfaces. Here are answers to frequently asked questions about how long asphalt needs to cure.

Can you drive on fresh asphalt road?

It is advisable to refrain from driving on freshly laid asphalt to allow for the crucial curing process. Driving on uncured asphalt can result in indentations, deformities, and premature wear, compromising the structural integrity of the road. It is recommended to follow the guidance of road authorities and construction professionals regarding when the road is safe for vehicular traffic.

How long for asphalt to cure in cold weather?

The curing time for asphalt is influenced by temperature conditions. In colder weather, the curing process tends to be slower compared to warmer climates. Generally, it can take an extended period for asphalt to cure in cold weather, often exceeding the typical curing times. Additional measures, such as insulating the asphalt or using additives, may be considered to expedite the curing process in colder temperatures.

How to cure asphalt faster?

To accelerate the curing of asphalt, several strategies can be employed. One method is to optimize environmental conditions, such as maintaining higher temperatures, which enhances the curing reaction. The use of additives or accelerators in the asphalt mix can also expedite the curing process. However, it is crucial to consult with asphalt professionals to determine the most suitable approach based on specific project requirements and environmental factors.

Final Thoughts

In conclusion, addressing the question of ‘how long does asphalt need to cure,’ we find that the curing process spans six to twelve months, marked by molecular fusion and oxidation. A properly cured asphalt surface can then endure for over thirty years with diligent maintenance. Considering drying times, new asphalt takes around two days, while resurfaced asphalt is swiftly ready for use within a few hours. Embracing sound practices, regular maintenance, and conscientious usage contribute significantly to the driveway’s durability and sustained quality over time.

Tim Dawson's Avatar

About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

Asphalt over Gravel Driveways

A well-designed driveway not only enhances the curb appeal of a property but also serves as a functional and durable surface for vehicles and foot traffic. One common choice homeowners face when considering driveway materials is whether to opt for asphalt or gravel. In this discussion, we will delve into the advantages and considerations surrounding asphalt over gravel driveways, exploring the key factors that influence this decision.

When evaluating driveway options, the choice between asphalt and gravel involves considerations such as cost, durability, maintenance, and aesthetic appeal. Asphalt driveways, highlighted by their smooth and uniform surface, resist weeds and erosion. This makes them particularly appealing to those desiring a low-maintenance and enduring solution. Despite the merits of gravel driveways, asphalt emerges as a compelling choice for individuals prioritizing both durability and a sleek appearance.

Discover the advantages of asphalt over gravel driveways. We’ll discuss installation costs, maintenance, and overall lifespan, offering valuable insights for homeowners and contractors alike. This concise exploration aims to assist in the decision-making process.

Is it possible to install asphalt over gravel driveways?

Yes, it’s possible to get your gravel driveway paved with asphalt. The process requires a few reasonably easy steps that need to implement to complete the paving project. You can pave straight over gravel or strip the gravel and start new based on the situation. Bear in mind, however, that this is not a DIY project as you will be needing expert paving contractor assistance.

Gravel driveway vs. asphalt driveway, which is better? 

The worker is pouring asphalt over the gravel in his driveway

Selecting between a gravel driveway and an asphalt driveway involves careful consideration of unique advantages and drawbacks. Deciding whether gravel or asphalt is better is nuanced and influenced by specific requirements, budget constraints, and property features. Gravel driveways may offer rustic charm and cost-effectiveness, while asphalt driveways provide a sleek, durable surface. The optimal choice depends on a personalized evaluation of individual needs, ensuring the selected material aligns with preferences and practical considerations.

Read now: GRAVEL VS. ASPHALT DRIVEWAY: WHICH IS SUITABLE FOR YOU?

Why switch from gravel to an asphalt driveway?

While gravel is one of the most affordable paving options and requires low maintenance, it can collapse due to various environmental and weather conditions such as rainwater and snow.

Removing the snow can be challenging, and the much-used gravel parking lots and driveways are more likely to grow cracks, holes, and ruts. Besides, Dust, dirt, and debris can accumulate and contribute to the weathering process. 

The better choice is to turn to asphalt if you are having some common problems with your gravel driveway.

Pros and Cons of Asphalt and Gravel Driveways

Even if you choose to pave asphalt over gravel driveways, it is important to know what the two materials feature. When considering which sort of material to use when carrying out a driveway installation, there are several variables to consider.

The product used for your driveway not only has a significant impact on its appearance but also influences its longevity and performance.

We want to closely compare gravel and asphalt to help carve down your choices and see which is better in various circumstances and their particular advantages and disadvantages.

Asphalt driveways

installing asphalt over the gravel driveway

Asphalt, like gravel, is a cost-effective driveway surface option, although the price can change because the material is an oil-based product. An asphalt driveway that is properly paved will perform like a concrete surface but at a reduced cost. Also, asphalt is resilient since it is a petroleum product, making it less prone to changing temperatures and climatic conditions. The below pros and cons will help you to decide whether asphalt is the best option for you:

Pros

Here are the pros of asphalt over gravel driveways.

Longevity

An asphalt driveway is renowned for its impressive longevity, standing the test of time for a span ranging from 12 to 35 years. This extended lifespan is contingent upon various factors, including the prevailing climate, the quality of installation, and patterns of usage. Regular and proper maintenance becomes the cornerstone for ensuring the maximum lifespan of an asphalt driveway.

Low cost

The economic appeal of asphalt driveways is a major draw for homeowners seeking an elegant aesthetic without breaking the bank. Choosing asphalt over alternatives, such as gravel or more elaborate paving materials, often translates to a cost-effective solution. This affordability not only aligns with budget considerations but also contributes to the widespread popularity of asphalt driveways.

Flexible in extreme weather conditions

The asphalt is holding up very well to the snow and cold temperatures of winter

One of the standout features of asphalt is its exceptional flexibility, especially under challenging climatic conditions. Unlike gravel or certain rigid paving materials, asphalt exhibits a notable resilience to cracking. Its ability to adapt to temperature variations makes it a sturdy choice, capable of maintaining its structural integrity regardless of weather conditions.

Ease of Repair

Another advantage lies in the ease of repairing asphalt driveways. In the event of cracks or potholes, the repair process is generally straightforward and can be promptly executed. This facilitates cost-effective and efficient maintenance, ensuring the driveway’s continued performance over the years.

Cons:

Here are the cons of asphalt over gravel driveways.

Style limitations

A driveway of a house with a simple style asphalt

While asphalt driveways contribute to the color and tone of residences, their style options are limited. The monochromatic nature, typically black, might pose a drawback for those with a penchant for a diverse range of aesthetic choices. This limitation should be carefully considered by homeowners placing high value on the visual appeal of their outdoor landscape.

Needed maintenance

The upkeep of an asphalt driveway demands a consistent commitment from homeowners. Biannual cleaning, involving the use of a power washer and broom to clear debris and dirt, is a necessary task. Additionally, the application of seal coating every two to five years is recommended, coupled with the immediate repair of cracks and holes as soon as they manifest. While maintenance is crucial, it ensures the driveway’s resilience and minimizes potential issues over time.

Read more: Asphalt Driveway Paint

Can be degraded during extreme heat

Warm climates pose a unique challenge to asphalt driveways, as high temperatures can soften the material. This softening can lead to indentations and marks on the surface. Homes and businesses in such environments must take proactive measures to mitigate the impact of extreme heat, emphasizing the importance of regular inspections and preventive maintenance.

Gravel Driveways

This is a gravel driveway with a concrete border

Gravel is a prevalent surface material across the United States for driveways. For most applications, the crushed stone used can be easily maintained and available in a different array of colors. To reduce maintenance, it is recommended to entrust your gravel driveway installation to an experienced grade operator. The following pros & cons provide additional variables to help you narrow down your options:

Pros:

Gravel driveways have many Pros, let’s discover them together!

Cost-effective

When you talk of the most cost-effective surface material alternatives available, gravel takes the lead-particularly for commercial properties or homes with long driveways. Nonetheless, it is required that you top-dress the gravel material every few years.

Maintenance is easy

A gravel driveway is considered an easy-to-maintain surface by many homeowners. Hence, instead of laying asphalt over gravel driveways, many homeowners stick to gravel.
Gravel facilitates the replenishment of groundwater as it is a permeable and environmentally friendly material.

Varied style

A beautiful gravel driveway with a particular style

Gravel, known for its versatile aesthetic, can seamlessly complement various home styles, be it rustic or contemporary. The diverse possibilities in styling with gravel driveways allow homeowners to tailor the appearance of their outdoor landscape to suit personal preferences and architectural themes.

Quick to lay

A notable benefit of gravel driveways is the rapid installation process. Taking less than a week to install and settle, gravel driveways offer a swift solution that can be utilized immediately upon completion. This quick turnaround time contributes to the convenience of choosing gravel as a driveway surface.

Cons:

Here are the cons of the gravel driveway.

It can form ruts and sinkholes

Gravel driveways with a high level of use may be susceptible to ruts being created.  Ruts are surface gaps or holes that will have to be filled in order to keep the area looking great and smooth.

It can get dirty

A gravel driveway got dirty very easily

When you drive down a gravel driveway, particularly during the summer months, all the accumulated debris, dust, and dirt will start flying around. This can make your vehicles, home, and business look dirty on the outside and can be an uncomfortable experience for clients or tenants. 

Removing ice and snow can disrupt rocks

The problem presented by snow and ice removal is a significant con to opting for a gravel driveway surface. Snow removal can be challenging during the winter months. Sometimes, the only way to keep the surface slip-free could be to use sand or salt over the snow & gravel.

Why you may want to switch to an asphalt surface

The new asphalt over the gravel driveway

Below are some of the top reasons that many homeowners may want to switch to an asphalt surface:

  • Gravel driveways need more maintenance
  • An asphalt driveway is aesthetically pleasing
  • Removing snow and ice becomes easier
  • Switching to asphalt surface increases the resale value
  • The asphalt driveway is cleaner.

Many homeowners consider laying asphalt over gravel driveways irrespective of the many benefits of gravel. Gravel is cheap and it can withstand a beating, making it a great option for rugged applications. Nevertheless, gravel also has many big disadvantages.

Gravel driveways need more maintenance

Paved driveways are considerably simpler to maintain compared to gravel. Although gravel is constantly shifting, developing divots, hills, and gaps, an asphalt driveway is nearly entirely problem-free. You only need to seal coat the driveway every 2-5 years and clean it two times a year.

Asphalt driveways are aesthetically Pleasing

Gravel can appear cluttered and uncompleted because it is loosely packed and shifting always.  A paved driveway provides clean lines that add a sense of style and elegance to complement almost every home.

Removing snow and ice becomes easier

The man is more easily clearing snow from his asphalt driveway above the gravel

If you have snow and ice to deal with during the dead of the winter months, a paved driveway is a smart option for you. Snow appears to accumulate between bits of gravel in all the holes and openings, making it incredibly difficult to clear. 

Also, you will possibly dig deep holes and ruts in the gravel that will require filling if you attempt to remove ice and snow. This is one of the reasons many homeowners prefer paving asphalt over gravel driveways.

Switching to asphalt surface increases the resale value

If you are considering selling your home soon, upgrading your driveway to a nice, new asphalt can significantly boost the curb appeal, making it much easier for you to sell your home, and even maximizing the price you can anticipate.

Asphalt is cleaner

Driving over a gravel driveway can trigger dirt, clouds of rocks, debris, and dust to fly around. This is particularly evident during the winter months but can also cause mud to develop during the rainy season. Conversely, a paved driveway lets dirt and dust settle. You are most unlikely to need a car wash each time you drive along an asphalt driveway, even on the driest days.

How asphalt is installed over gravel

A worker installing asphalt over gravel on a driveway

The process of installing asphalt over gravel is very straightforward. But note that this is not a DIY project, so ensure you call in a professional to handle it. It would also be best if you make your choice as per customer feedback and reviews, coupled with the contractor’s expertise and experience. The steps are highlighted below.

Step 1: Clearing and Leveling the Surface

Before asphalt is applied, it’s crucial to clear the driveway of any debris, dust, dirt, leaves, or broken branches that could interfere with the chip-seal paving process. Additionally, address any low areas in the gravel by filling them up, ensuring an even depth across the entire driveway surface.

Step 2: Ensuring Even Gravel Depth

Before progressing with asphalt application, meticulous attention to the gravel surface is paramount. In this step, not only is the removal of debris, dust, and dirt crucial, but it also involves addressing any potential irregularities in the driveway. From leaves to broken branches, thorough cleaning is imperative. Equally essential is the leveling of the gravel surface to align with its natural slope. Regular checks using a measuring tape or yardstick ensure the depth remains consistent. This meticulous approach is foundational, laying the groundwork for a seamlessly paved asphalt surface.

Step 3: Applying Heated Asphalt

The worker is applying hot asphalt on the driveway

The application of heated asphalt marks a critical juncture in the transformation of the driveway. This step demands precision and expertise. To execute this, one has the option of either engaging the services of a professional or opting for a more hands-on approach by renting a seal-coating skid sprayer. The thin layer of heated asphalt is delicately sprayed over the prepared gravel surface. This process is pivotal, as it sets the stage for the subsequent steps, forming a cohesive bond between the asphalt and the meticulously leveled gravel foundation. The careful execution of this step ensures the longevity and resilience of the asphalt overlay on the gravel driveway.

Step 4: Spreading Crushed Aggregate

With the foundation set by the application of heated asphalt, the next step involves adding a layer of crushed aggregate to enhance both durability and texture. Employing wooden lutes, akin to long-handled rake-like tools, ensures an even and meticulous spread of the aggregate over the still-wet asphalt surface. This crushed aggregate, ranging from half-inch to 1-inch, plays a pivotal role in fortifying the asphalt overlay, contributing to its resilience against wear and tear. The careful and deliberate distribution of the aggregate adds a tactile quality to the driveway, creating a surface that not only withstands the test of time but also boasts a visually appealing texture.

Step 5:  Compacting the Surface

The final step involves compacting the asphalt surface using either a manual roller or a mechanical compressor. If a manual roller is used, it can be filled with water to add weight, aiding in the compaction of the gravel chips into the seal-coated surface. This compression ensures a smooth, sturdy, and long-lasting asphalt surface over the gravel driveway.

Cost of installing asphalt over gravel

You can possibly install asphalt over gravel or have the gravel removed and start new, depending on the situation and your needs. Driveway comes in many shapes and sizes, meaning a wide array of paving expenditures. 

With that said, the national estimated cost is between $1,500-$3,500, with some homeowners spending about $2,275 for a 2-car driveway designed with two layers of asphalt over an old gravel base. 

In a nutshell, the average cost to install asphalt over gravel driveways is between $2 and $6 per square foot.

Potential alternative to installing asphalt over gravel

The asphalt driveway is well maintained

Here is an alternative that we recommend installing on gravel instead of asphalt.

Tar and chip driveway

Many homeowners may find the tar and chip driveway a strange alternative. While it may seem strange to you, there is a high probability that you have driven your vehicle on a surface made this way.  

A tar and chip driveway is a relatively less costly option to asphalt but less common compared to pavers or concrete when it comes to choosing materials. It is composed of asphalt and stone, hence, the texture is a bit rougher

How tar and chip driveways are installed 

While professionals are typically recommended for the installation of tar and chip driveways, if you are enthusiastic, you can independently complete the process yourself with the right tools and knowledge. The steps involved in this process are highlighted below:

Step 1: Preparing for Paving

Choose the gravel chip color and design that will constitute the top layer of the tar and chip surface. Before laying the surface, order the supply of gravel and gather the necessary equipment and materials at the worksite before commencing the tar and chip operation.

Step 2: Establishing a Solid Foundation

Use a heavy machine roller to roll out a deeply compressed dirt roadbed for the driveway. After that, a thick layer of medium crush gravel should be installed along the driveway roadbed.

This layer will serve as a foundation for the tar and chip procedure and should be strong enough to withstand a vehicle’s weight. You may not need to add an initial layer of gravel if a previously built driveway surface, such as asphalt or concrete, is already in place. This step is also necessary when installing asphalt over gravel driveways. 

Step 3: Applying Liquid Asphalt

The worker is applying liquid asphalt directly onto the driveway

Hire a liquid asphalt sprayer(loaded with hot liquid asphalt) from a nearby equipment rental provider. Then, spray a thick layer of liquid asphalt (3/8 inch to a 1/4-inch ) over the gravel foundation. 

Step 4: Spreading Gravel Chips

As the asphalt is still hot and sticky, offload the gravel chips onto the liquid asphalt. Use an industrial rake to spread the gravel to a homogenous thickness of approximately 1 inch. As you are installing the gravel chips, work forward so as to walk on the tarred region covered with chips.

Step 5: Compacting the Surface

The final step here is to use an industrial roller machine to roll the gravel chips into the tar coating. Give the driveway time to set for a minimum of 48 hrs after the gravel chips have been compressed into the liquid asphalt before driving on the surface.

What is the cost of installing tar and chip driveways

Over the gravel driveway, a new asphalt layer was installed

The cost of installing a tar-and-chip driveway typically falls within a range, positioning it as a middle-ground option between gravel and asphalt driveways. Generally, the expense is nearly double that of a traditional gravel driveway but remains more budget-friendly than an asphalt counterpart.

Precise cost estimates vary depending on factors such as geographical location and labor costs specific to your area. On average, you can anticipate spending between $1 and $5 per square foot for a tar-and-chip driveway installation. The typical cost tends to hover around $3 per square foot, serving as a reasonable benchmark for most driveway projects.

What is the service lifespan of a gravel driveway?

Some people believe that paving asphalt over gravel driveways extends the service life, but the truth is, proper maintenance and care can make your gravel driveway last for as long as 100 years.

One beautiful thing about gravel is that it can be continually repaired and replenished. Conversely, it is difficult to fix the wear and tear to asphalt and concrete driveways, and replacement is usually more budget-friendly than extensive repairs. 

Gravel is also less susceptible to damage from freezing and thawing weather cycles, or frost heave, that can trigger strong driveway materials to crack and settle significantly.

Conclusion

Gravel driveways are an incredibly inexpensive choice, while asphalt driveways provide a long-lasting, flat surface that is easy to shovel during the winter months and easy to park throughout the year. 

But before you make a choice about which material to choose, think about the benefits and drawbacks of each surface. 

It would be best if you call in a professional paving contractor to examine your driveway and advise you on which option is suitable for your particular needs.

Tim Dawson's Avatar

About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

Asphalt vs Concrete Roads

The selection between asphalt and concrete for city roadways sparks a crucial discussion among urban planners. Each option has distinctive attributes that affect not only the initial construction but also the ongoing upkeep and environmental footprint. What are the key differences between these materials, and what factors are considered in choosing one over the other for urban streets?

In the comparison of asphalt vs concrete roads, each material offers distinct advantages. Asphalt is often chosen for its cost-efficiency and quick laying process, making it ideal for areas with changing temperatures. Concrete, while more costly upfront, boasts superior durability and requires less upkeep over time, which may lead to cost savings in the long run. The decision between asphalt and concrete roads hinges on several critical factors, including environmental conditions, traffic intensity, and budgetary considerations.

To get a more comprehensive understanding, keep reading. We’ll compare and contrast the advantages and disadvantages of each paving material, their environmental considerations, and the key elements influencing urban road planning.

Asphalt vs Concrete Roads – How They Are Made

The worker is paving the asphalt road

Asphalt is a manufactured aggregate comprised of a smooth blend of bituminous oil, sand, and gravel. When roads are built using asphalt construction, hot asphalt is poured onto a heavier aggregate bed of gravel and pressed into it with a steamroller. 

Once the asphalt cools, it is strong enough to withstand automobile traffic. Asphalt is smooth, and black, and does not absorb water. While asphalt is tough and durable, it offers enough flexibility to adjust to imperfect underlying surfaces.

When choosing asphalt or concrete for your project, consider the following:

  1. The initial cost of building asphalt vs concrete road
  2. Long term durability and maintenance costs
  3. How climate affects which road type you need
  4. Impact of traffic type and quantity
  5. Environmental impact

Choosing Asphalt

The National Asphalt Pavement Association cites three key reasons to choose Asphalt for your road-paving project:

  1. Asphalt is the most popular road surfacing material in the USA, as 94% of roads in the U.S. are asphalt.
  2. Asphalt paving construction can be completed quickly. Traffic delays for both commuters and long-haul truckers will be minimized. You’ll be able to drive across your new asphalt surface in three to four days. Concrete, on the other hand, must cure for seven days after it’s poured before it can bear the weight of vehicles. 
  3. Asphalt holds up better under harsh weather conditions and provides a smoother ride. Concrete can be eroded by salt during winter and has a brushed or tined surface, which is not smooth and can create a noisier ride.

Choosing Concrete

Concrete consists of binding material called cement, composed of lime, silica, alumina, and gypsum, which are mixed with sand, aggregate and water. 

As the mixture dries (cures), it forms a stiff, unforgiving solid surface. The natural color of concrete is grey, but adding colors provides almost any desired shade.

The Portland Cement Association boasts three facts that should cause you to choose Concrete for your road-paving project:

  1. Concrete holds up better than asphalt under heavy traffic and heavy truck volumes and is easier to see at night due to it’s lighter color.
  2. Concrete pavement requires little to no maintenance throughout its life.
  3. Unlike asphalt, it does not need repeated resurfacing, patching, or spot repairs. 

5 Key Factors to Consider in the Asphalt vs. Concrete Comparison

When deciding between asphalt and concrete for your pavement needs, various factors come into play. Here are five key considerations in the asphalt vs. concrete comparison to help you make an informed decision:

1. The initial cost of building

Comparing road construction materials, asphalt stands out for its cost-effectiveness, up to 50% cheaper than concrete. Meanwhile, concrete, though pricier initially, offers enduring durability and lower maintenance costs.

Asphalt

The paving company is asphalting a road

Asphalt is often lauded for its cost-effectiveness, especially when compared to other paving materials. On average, asphalt paving can be up to 50 percent less expensive than concrete, presenting a more budget-friendly option. The price per square foot for asphalt typically ranges from $4 to $6, depending on factors such as regional pricing variations, the complexity of the job, and the quality of materials used. This affordability, coupled with its durability and ease of repair, makes asphalt an attractive choice for those seeking value for their investment.

Concrete

In contrast, concrete is generally the pricier option in the realm of roadway materials. It can cost between 2 to 3 times as much as asphalt and is approximately 6 times more expensive than gravel options. The cost for concrete paving falls in the range of $5 to $10 per square foot. This higher initial investment reflects concrete’s long-term durability, minimal maintenance requirements, and its ability to withstand heavier traffic and environmental conditions. While the upfront cost is significant, the long lifespan and reduced frequency of repairs can make concrete a cost-effective solution in the long run for high-traffic or heavy-duty applications.

2. Long-term Durability and Maintenance costs

A truck carrying concrete to build a road

Evaluating the life-cycle costs of paving materials is crucial, as it encompasses both the durability of the material and the ongoing maintenance expenses.

Asphalt

In the discussion of asphalt vs concrete roads, asphalt is renowned for its weather-resistant properties and durability. Roads paved with asphalt offer a smooth surface, enhancing tire contact and improving skid resistance, crucial for driver safety. Despite its resilience, asphalt typically incurs higher annual maintenance costs compared to concrete. This is due to the need for periodic application of top-layer sealants, especially in harsh climatic conditions, which may require reapplication every three to five years.

However, the maintenance and repair process for asphalt roads is relatively straightforward. Instead of complete reconstruction, only the top layer is usually removed and replaced, significantly reducing repair time and costs. Additionally, asphalt is environmentally friendly in this aspect, as the removed material can often be recycled. On average, an asphalt road has a lifespan of 20 to 30 years, but this can vary based on traffic loads and maintenance practices.

Concrete

Concrete stands out for its extended lifespan, typically lasting two to four times longer than asphalt when properly installed. It is significantly more resistant to common road surface issues like rutting, cracking, and potholes that frequently affect asphalt surfaces. This robustness leads to less frequent maintenance, thereby lowering long-term ownership costs.

However, concrete is not without its challenges. It is particularly susceptible to cracking under extreme pressure, and repairs can be costly and extensive. Unlike asphalt, damaged concrete often requires the replacement of entire slabs, not just surface repairs. This can lead to higher costs and longer repair times when damage does occur.

Recent Survey

According to a recent survey by the Portland Cement Association (PCA), concrete pavements typically last about 29.4 years before needing significant rehabilitation, whereas asphalt pavements often require significant rehabilitation after just 13.8 years. Over the long term, the average asphalt pavement can end up costing up to three times more to maintain than concrete. With a lifespan of 30 to 40 years, concrete is a durable choice for long-term road infrastructure, though the initial investment is higher.

3. How climate affects which road type you need

The asphalt has been damaged because of the climate.

Temperature changes, the impact of the sun’s heat, snow and ice, and rain, all can take a heavy toll on roadways.

Asphalt

Asphalt, known for its dark color, is particularly effective in absorbing solar heat. This characteristic helps in melting snow and ice more quickly on asphalt surfaces, making it advantageous in snowy conditions. In situations where sunlight is insufficient for melting snow or ice, the application of road salt is a viable option, as asphalt is generally resistant to chemical damage.

Moreover, the flexibility of asphalt provides better vehicle safety in snowy and icy conditions. Its less rigid surface allows for some expansion and contraction in response to climatic changes, reducing the risk of skidding. However, this material is not without its drawbacks. Prolonged exposure to moisture and UV rays can cause asphalt to soften and crack over time. The infiltration of water into these cracks exacerbates the damage, leading to distorted and unsightly road surfaces, often requiring more frequent repairs.

Concrete

Concrete, while durable, is not immune to the effects of cold weather. The expansion and contraction caused by temperature changes can lead to cracking in concrete surfaces. This issue is exacerbated in regions with frequent freeze-thaw cycles.

Another significant concern with concrete is its susceptibility to damage from road salt. The use of salt for de-icing can lead to subsurface corrosion in concrete, resulting in cracking and crumbling over time. This undermines the structural integrity and longevity of concrete roads.

Additionally, concrete surfaces can become particularly slippery when wet or icy, posing a hazard for vehicles. This reduced traction can be a significant safety concern, particularly in regions prone to frequent rain or icy conditions.

4. Impact of traffic type and quantity

The worker is improving the asphalt road

Pavement wearing is a process involving deterioration by vehicle and load other. Factors influencing this type of wear are the actual traffic load or volume and the vehicle type. 

Passenger cars have little effect on a pavement’s service life from a materials fatigue perspective.

A number of experiments were conducted by the American Association of State Highway and Transportation Official (AASHO) to determine how traffic contributed to the deterioration of highway pavements.  According to the results of AASHO Road Test, heavily loaded trucks can do more than 10,000 times the damage done by an average passenger car.

Asphalt

Asphalt surfaces are typically constructed to handle high-volume traffic, particularly on primary highways where the average annual daily traffic load exceeds 1200 vehicles. The inherent flexibility of asphalt, due to its bridging action, allows it to withstand occasional overloads with minimal damage. This makes asphalt an adaptable solution for various traffic, soil, and material conditions.

Designed to cater to both low- and medium-traffic roadways, asphalt has demonstrated its resilience under heavy truck traffic in both urban and rural areas. However, continuous stress from heavy vehicles, such as delivery trucks, can exert significant pressure on asphalt roads. This can lead to various forms of cracking and eventually result in the formation of potholes, necessitating regular maintenance and repairs.

Concrete

In the context of asphalt vs concrete roads, for roadways experiencing high traffic counts and heavy truck volumes, concrete is often the preferred choice. Its robustness under heavy loads makes it a common material for state departments of transportation, especially on interstates. Concrete’s durability is attributed to its resistance to common road damages such as rutting and frost heaves, particularly in colder climates. It also stands up well against the constant impact of heavy loads.

A series of experiments by the American Association of State Highway and Transportation Officials (AASHO) highlighted the impact of traffic on pavement deterioration. The AASHO Road Test concluded that heavily loaded trucks can cause more than 10,000 times the damage to highways compared to an average passenger car. This finding underscores the need for durable materials like concrete in high-traffic areas, as it is less prone to the stresses caused by heavy vehicles.

5. Environmental impact

Clean and smooth asphalt with recycled logo.

For pavements, each phase of the life-cycle, including raw materials production, construction, maintenance, use, and end-of-life, poses a unique burden on the environment.

The LEED Green Building Rating System used by many contractors is a scorecard for the design, construction, and operation of green buildings. Pavement type selection of asphalt vs concrete road can contribute directly to some LEED credits. 

Asphalt

Asphalt pavements require 20 percent less energy to produce and construct than other pavements. It is a sustainable construction process. When appropriately designed and built, the road itself doesn’t wear out. 

Asphalt pavements do not leach. Once they are constructed, asphalt pavements have a low environmental impact. Studies show asphalt pavements and stockpiles of reclaimed asphalt pavement don’t leach.

Asphalt is recyclable. The asphalt industry reclaims about 65 million tons of product every year and reuses or recycles about 99 percent of it. 

Concrete

According to a Department of Transportation Study, concrete has a low lifetime impact on the environment due to its lower energy cost initially, better recyclability, and lower lifetime reflection of sunlight into the atmosphere.

The Construction Materials Recycling Association estimates that about 140 million tons of concrete are recycled each year in the U.S., reducing the construction projects’ environmental impact.

Concrete does not rust, rot or burn, saving energy and resources needed to replace or repair damaged buildings and infrastructure.

  • While each paving material has some environmental benefits, neither is a sustainable product. Asphalt and concrete are made from materials that are drilled for or mined and have an adverse environmental impact.
  • Both surfaces are impermeable, leading to water runoff and potential problems for local water treatment facilities, rivers, and streams.
  • Both release Volatile Organic Compounds (VOC). Petroleum-based asphalt is a high volatile organic compound. As the product converts to asphalt, significant quantities of harmful greenhouse gases are released into the atmosphere. The cement producing process for concrete requires high levels of heat and generates significant VOC emissions.

The Pros of Concrete Roads

The machine is preparing the concrete to be used to build the road

Concrete roads offer several advantages, making them a popular choice for various infrastructure projects. Here are some key pros of concrete roads that contribute to their widespread use.

Longer Lifespan

When it comes to concrete vs asphalt roads, concrete roads have a much longer lifespan. In fact, many concrete roads can last up to 20 to 40 years with minimal maintenance; it is around two to four times the average lifespan of asphalt roads. This is one of the many reasons people also use concrete to make catch basins, especially in areas with heavy rainfall. 

Better For Highways

Our national highways are under the constant pressure of large freight trucks that travel over them every day. Concrete handles weight much better than asphalt, meaning it is less prone to rutting or dips. If you’re planning on paving roads where there will be a high volume of large trucks, concrete is the better material.

Of course, the one major downside to using concrete on long stretches of highway is that it can get expensive very fast, which is something to consider in any road-building project.

Safer For Motorists

Thanks to the longevity of concrete roads and the strength to hold more weight without dips forming, there is a smaller chance of potholes forming. Not only does this make it safer for motorists, but it also helps traffic to flow much smoother too. 

Better Fuel Efficiency

According to a number of studies of concrete roads vs asphalt roads over the past decade, concrete roads can reduce CO2 emissions and increase driver fuel efficiency. It is said that drivers get anywhere from 1-7% better fuel efficiency when driving on concrete roads compared to asphalt roads. This is because concrete roads don’t fold as much under the weight of vehicles.

More Environmentally Friendly

The farm house with concrete driveway

In general, the production of concrete roads is more environmentally friendly than that of asphalt roads. Essentially, concrete uses less energy during the construction process with fewer vehicles and passes, giving the construction process a small carbon footprint. 

It is also worth noting that concrete does not produce any sort of toxic runoff like asphalt does, meaning it is not a threat to local waterways. With its unique permeability, concrete allows rainwater to pass through it so that groundwater can be replenished, just as grass would allow water to pass through.

Of course, neither of these options is sustainable options, though that does not mean one isn’t better for the environment than the other. 

Saving On Resources

In evaluating asphalt vs concrete roads, one of the key benefits of concrete roads is their contribution to sustainable resource use. Concrete is primarily made from cement, which is derived from limestone – a highly abundant natural resource. Limestone’s widespread availability reduces the need for importing materials, thereby lowering the environmental footprint associated with transportation. This abundance also ensures a steady supply, making concrete a reliable choice for large-scale infrastructure projects

No Oil Damage

Concrete roads offer a significant advantage in terms of maintenance and longevity due to their resistance to oil damage. Unlike asphalt, which can deteriorate and soften when exposed to oil leaks, concrete maintains its integrity even in areas prone to oil spills. This resistance to oil not only preserves the road’s structure and appearance but also reduces the frequency and cost of repairs typically necessitated by oil-induced damage on asphalt surfaces.

Better For Colder Temperatures

A concrete road covered in snow in the middle of winter resisted the temperatures very well

Concrete is a better choice for areas with colder temperatures, as it is more resistant to the freeze-thaw cycle. This also makes it a much safer choice for drivers in snowy or icy conditions. 

Recyclable

Concrete’s recyclability is another compelling pro. When concrete slabs reach the end of their lifecycle, they can be crushed and repurposed as gravel for a variety of projects. This recycling process transforms old concrete into a valuable resource for projects like gravel driveways or as a base layer in new construction. This ability to repurpose used concrete not only reduces waste but also contributes to the circular economy, where materials are reused and recycled, minimizing the need for new resources.

Coloring and Stamping

One of the biggest aesthetic advantages of concrete is that it can be stamped and colored much easier than asphalt. You’ve likely been in urban settings where the concrete is colored in certain places to section off bike lanes or to promote safer crosswalks. The number of aesthetic possibilities is much greater with concrete than with asphalt. 

Light Color

One of the main reasons you’ll often see concrete roadways in hot areas is that the lighter color is more reflective than asphalt. This means that it reflects the radiation from the sun instead of absorbing and storing it as asphalt does. 

With a cooler surface, concrete can help surrounding buildings, meaning businesses and homes, cut back on their energy costs. It doesn’t get as hot in urban settings with concrete compared to those with asphalt, either. 

Pros of Asphalt Roads

concrete highway surrounded by the dry grass and soil.

Asphalt roads come with distinct advantages that make them a popular choice for various construction projects. Here are some key pros of asphalt roads that contribute to their widespread use.

Cost-Effective

When it comes to concrete vs asphalt roads, the materials for asphalt roads cost less than they do for concrete. Plus, since the construction process moves a lot faster for asphalt roads, it requires less time and energy to build, meaning less spent on labor and machinery. 

Easy To Repair

Unlike concrete, it is possible to repair asphalt in patches. If there is a small crack or dip somewhere in the road, filling it up and patching it over is quite easy. 

Better Traction

There are many people who deal with dynamic driving situations, especially those who live in hilly areas or regions that have inclement weather. Compared to concrete roads, asphalt roads offer far more traction and skid resistance, making them a safer option in many ways.

Less Noise

While concrete roads can be very noisy to drive on, asphalt roads are generally quiet. This is especially true for brand-new asphalt roads

Better Heat Absorption

Though asphalt can get really hot, the good thing is that it has excellent heat absorption for those who live in snowy areas. After a long bout of inclement weather, snow and ice will melt much faster off the road than concrete. Rainwater will also evaporate much faster on asphalt. 

Recyclable

Many consider asphalt recyclable as well, as you can melt asphalt down and re-use it to surface new roads.

Asphalt vs Concrete Roads: a side-by-side Comparison

AsphaltConcrete
CompositionAggregate made from bituminous oil, sand, and gravelAggregate made from sand and crushed rock, cement, and water.
Initial CostAverage cost $4 to $6 per square footAverage cost $5 to $10 per square foot
DurabilityAsphalt has an average service life of 20-30 years.Concrete has an average service life of 30 to 40 years.
Maintenance Requirements & CostsAsphalt roads require resurfacing every 3-5 years.Concrete roads require Low maintenance requirements and costs. 
Climate impactAsphalt offers better safety against snow, ice & skidding. Extreme heat can cause asphalt to soften.Concrete does not soften in warm climates. Extreme cold can cause cracking. 
Environment impactAsphalt requires 20% less energy to produce but can emit greenhouse gases.
Asphalt doesn’t leach and is recyclable.
The use of industrial byproducts in concrete lowers energy usage and reduces the generation of greenhouse gases. 
Concrete can be 100% recycled at the end of its service life. 

Choose a full-size contractor able to do large-scale roadway construction that is reputable, has been established for some time, and offers a guarantee on their work. 

  • The cheapest contractor is usually not the best contractor for the job. However, the highest-priced contractor does not always mean they are the best. Be sure you get estimates from several contractors.  Look at the cost of the proposed materials, and ask for testimonials. 
  • Contractors vary in their experience, sourcing of materials, and pricing. Beware of estimates that are significantly lower or higher than all of the rest, as that can be a sign of inexperience, low-quality materials used, poor workmanship, or price gauging.
  • Don’t even think about working with a contractor that does not guarantee their work. 

As with all large projects, do your homework. 

Thoroughly evaluate the five factors we’ve discussed and the ultimate use for your project to consider whether to choose asphalt vs concrete roads. When considering cost, be sure to look at both the initial cost and the life-cycle cost. The paving material that offers the most advantages for your project needs is going to be your best choice.

Look for paving contractors that have been in business for a while. They should have good testimonials and reviews for projects that are similar to yours. Ask other business owners for their paving contractor referrals. Be sure to consider all the factors discussed in this article for your road-building project, and choose your contractor carefully.

Tim Dawson's Avatar

About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

Types Of Asphalt

When it comes to paving options, the choice of materials plays a crucial role in the longevity and aesthetics of your surfaces. Among the various options available, understanding the nuances of different types of asphalt becomes essential for making an informed decision that aligns with your specific needs.

Types of asphalt encompass a range of variations, each serving specific purposes. From the rough and supportive nature of course graded asphalt, ideal for surface lifts on driveways and roadways, to the environmentally friendly qualities of porous asphalt that allows water drainage, the diverse options cater to various requirements. Explore the cost-effective and weather-resistant characteristics of hot mix asphalt, or consider the softer and water-repelling nature of cold mix asphalt, perfect for temporary repairs. Delve into the versatile UPM designed to work under any weather condition, or the top layer asphalt that offers both aesthetics and durability. Each type, including milled asphalt, warm mix asphalt, and MC Cold Mix, brings unique attributes to the table, ensuring optimal results for your specific pavement projects.

Delve into the world of asphalt to discover the ideal solution for your paving needs. Whether you prioritize cost-effectiveness, environmental considerations, or specific performance attributes, the following insights into different types of asphalt will guide you towards making the most informed decision for your surfaces.

9 types of asphalt to evaluate

workers are applying a specific type of asphalt for a rough road

Various asphalt types offer numerous variations that can meet particular needs. Nevertheless, the list includes the following different asphalt types, but is not limited to them..

  • Course Graded Asphalt
  • Porous Asphalt
  • Milled Asphalt
  • Hot Mix Asphalt
  • Warm Mix Asphalt
  • Cold Mix Asphalt
  • UPM
  • MC Cold Mix
  • Top Layer Asphalt

Embark on a journey through the diverse universe of asphalt, where each type boasts its own unique performance attributes. From enhancing braking efficiency to ensuring surface durability and minimizing roadway noise, the world of asphalt varieties is a fascinating exploration waiting to unfold. Join us as we delve into the distinct characteristics that define each type, offering insights that will shape your perspective on the optimal choice for your paving needs.

1. Course Graded Asphalt

Course Graded Asphalt, often referred to as “binder mix,” stands as a sturdy foundation for driveways and roadways. Its rough texture enhances skid resistance, providing support for surface lifts. While it excels in reducing hydroplaning and improving resistance to skidding, there’s a delicate balance required, as its high porosity may compromise bonding between fine aggregates, affecting overall durability. Ideal for specific applications, its nuanced composition demands consideration for optimal performance in paving projects. Continue reading to discover other types of asphalt.

2. Porous Asphalt

The team of workers is applying the porous asphalt

Porous Asphalt, distinguished by its visible perforations, serves as a groundbreaking solution for effective water drainage and stormwater management. Designed with environmental considerations in mind, it allows water to flow through its surface, reducing runoff. While excelling in eco-friendly applications and enhancing skid resistance, it is often tailored for use in areas with lower traffic, as heavily traversed commercial spaces may cause the porous structure to wear more quickly.

3. Milled Asphalt

Milled Asphalt, a recycled by-product of rejuvenated pavement, offers a sustainable and cost-effective alternative in paving. Created by grinding the top layer of old asphalt into a reusable material, it serves as an environmentally friendly option that reduces the demand for new aggregate. However, its variable quality and a color that may differ from fresh asphalt make it more suitable for applications where visual consistency is not a primary concern, emphasizing functionality and environmental benefits. Delve deeper to reveal further classifications and characteristics among different types of asphalt.

4. Hot Mix Asphalt

Hot Mix Asphalt, renowned for its durability and weather resistance, is a premier choice for high-traffic zones and critical surfaces. Manufactured under elevated temperatures, it provides a flexible and robust pavement solution. With the ability to withstand harsh weather conditions, including wind and flooding, Hot Mix Asphalt stands as a resilient option. Despite its higher cost, its enduring performance and versatility make it a preferred choice for highways and areas experiencing heavy traffic, ensuring long-term reliability.

5. Warm Mix Asphalt

The machine is spreading Warm Mix Asphalt, an excellent type of asphalt, on the road

Warm Mix Asphalt, a cutting-edge alternative to traditional hot-mix asphalt, is produced at temperatures 50 to 100 degrees Fahrenheit lower. This innovative approach offers environmental benefits by reducing energy consumption during construction and lowering CO2 emissions. While it tends to be costlier, the advantages include resource savings, improved working conditions, and faster pavement curing times, making it an appealing choice for those seeking sustainable and efficient “green” solutions in asphalt paving projects.

6. Cold Mix Asphalt

Cold Mix Asphalt is a versatile and pliable paving material designed to remain soft and workable at lower temperatures. Ideal for patching potholes and addressing pavement issues in colder climates, it provides an affordable and convenient solution for temporary repairs. While its soft nature limits its lifespan, Cold Mix Asphalt serves as a valuable tool in addressing immediate concerns, making it a pragmatic choice for quick fixes in adverse weather conditions and temporary paving needs.

7. UPM

Workers are applying a specific type of asphalt called UPM

UPM (Unique Paving Material) stands out as a highly versatile asphalt solution, engineered to provide a permanent fix for a variety of pavement issues. Ideal for repairing both dry and wet potholes, UPM ensures a seamless and durable result. Its user-friendly application, cost-effectiveness, and ability to perform well under diverse weather conditions make it a reliable choice for addressing pavement challenges. However, its usage may be more specialized, primarily tailored to repairs rather than high-traffic driveways or extensive new pavement installations. Keep reading to uncover more insights into the diverse world of types of asphalt.

8. MC Cold Mix

MC Cold Mix, a specialized asphalt mixture, is tailored for temporary patching in pavement sections that require a slow-curing solution. Its advantageous higher flashpoint facilitates ease of handling, making it suitable for light-duty traffic areas. Although it may not cure as quickly as traditional mixes, MC Cold Mix stands resilient in small, infrequently used spaces. It can be stockpiled for later use, offering convenience in addressing pavement repairs while requiring minimal cooling of aggregates during the mixing process.

9. Top Layer Asphalt

Top Layer Asphalt, applied at temperatures between 300 to 350 °F, serves as the final aesthetically pleasing surface in paving projects. This asphalt mix, with its smaller stone feature, forms a compact and visually appealing surface when properly compacted. While offering cost efficiency and reducing noise pollution, it tends to require more maintenance than some alternatives. Despite its need for periodic upkeep, Top Layer Asphalt remains a popular choice for projects where both visual appeal and functionality are essential considerations.

Which asphalt type is the best?

While all types of asphalt serve diverse paving needs, the optimal choice depends on the specific requirements of the homeowner. To streamline decision-making, it’s essential to find the asphalt mix that strikes a perfect balance between cost, efficiency, and overall value. For a comprehensive overview of the pros and cons of each asphalt type, refer to the table below.

Here is the translated table with scores assigned to the specified asphalt types across the three parameters:

Asphalt TypeDurabilityWater ResistanceInstallation and Maintenance Costs
Course Graded Asphalt887
Porous Asphalt776
Milled Asphalt665
Hot Mix Asphalt998
Warm Mix Asphalt887
Cold Mix Asphalt558
UPM776
MC Cold Mix667
Top Layer Asphalt888

FAQs about Types of Asphalt

Navigating the world of asphalt can be complex, with various types catering to diverse project needs. In this FAQ section, we address common queries to shed light on essential aspects. Whether you’re seeking the most cost-effective option, the strongest asphalt for heavy-duty applications, or an eco-friendly choice for sustainable projects, we’ve got you covered. Let’s unravel the nuances of asphalt selection.

What is the most cost-effective asphalt type?

The most cost-effective asphalt type often depends on the specific project requirements and local considerations. Frequent choices in projects, particularly in temporary repairs, often involve Cold Mix Asphalt due to its affordability.However, the overall cost-effectiveness may vary based on factors such as installation expenses and long-term maintenance needs.

What is the strongest asphalt?

The strength of asphalt is often attributed to high-performance mixes like Hot Mix Asphalt (HMA) used in heavy-duty applications such as highways and high-traffic roads. These mixes are designed to withstand substantial loads, environmental stresses, and temperature variations, making them among the strongest and most durable asphalt types available. The specific mix design may vary based on project requirements and regional standards.

What asphalt is recommended for environmentally conscious projects?

Environmentally conscious projects often recommend Warm Mix Asphalt. It operates at lower temperatures during production, reducing energy consumption and greenhouse gas emissions. Its eco-friendly attributes make it a preferred choice for sustainability-focused paving initiatives.

Conclusion

A diverse array of asphalt types stands ready to address the unique challenges faced by your business or home surfaces. Delving into the nuances of each variant is key to selecting the most fitting solution for your specific requirements.

However, the complexity of asphalt dynamics underscores the importance of seeking guidance from seasoned professionals in the field. Enlisting the expertise of a professional asphalt paving contractor ensures not only informed decision-making but also comprehensive insights into life cycle costs, optimal value, and unwavering quality, ultimately guaranteeing the best outcome for your project.

Tim Dawson's Avatar

About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.

New Asphalt Driveway Issues

When it comes to the longevity and aesthetics of your property, having a well-maintained driveway is crucial. However, even with the best intentions, issues can arise. One common concern that homeowners may encounter is related to a new asphalt driveway issue. In this article, we will delve into common problems associated with newly paved driveways and provide insights on how to address them.

If you’ve recently had an asphalt driveway installed and are facing problems, you might be dealing with a new asphalt driveway issue. These issues could range from poor workmanship to unforeseen complications arising during the curing process. Recognizing the particular issue marks the initial phase in discovering a resolution. In the sections below, we will discuss potential challenges associated with new asphalt driveways and offer guidance on how to mitigate and resolve these issues.

Explore crucial insights for homeowners dealing with new asphalt driveway issues. Delve into the root causes and effective solutions to address problems like cracks, uneven surfaces, and drainage issues. This article empowers you with essential knowledge to navigate these challenges, ensuring your asphalt driveway withstands the test of time. Dive into details now for a resilient driveway.

The 10 Most Common New Asphalt Driveway Issues

The final result of the house after the most common problems of the new asphalt driveway have been solved

It’s important that you be able to recognize a potential problem with your new asphalt quickly. This fast awareness is key to ensuring the problem can be effectively resolved. Here are ten signs that your new driveway is in trouble and what you need to look out for. 

After briefly explaining each of these 10 problems, we’ll dig into how they can be fixed. Just keep reading! 

Issue #1: Water-Filled Depressions 

Water pooling in low or sunken-in areas of your asphalt is almost always a bad sign. In the case of new asphalt driveways, these depressions in the pavement form a result of the asphalt not being fully compacted during the paving process. 

It’s important to treat this issue with your asphalt early, as a lack of remediation can compromise the asphalt’s surface and weaken the integrity of your driveway overall. 

Issue #2: Potholes

Similar to depressions, potholes indicate that your asphalt has been subjected to bad weather and possibly standing water during or shortly after the paving process. 

Standing water and poor weather conditions can cause chunks of asphalt to dislodge from the pavement’s surface. The resulting potholes are not only an eyesore for your driveway, but they can also cause considerable harm to your vehicles and their tires.

Issue #3: Asphalt Upheaval

Upheaval in a section of pavement is caused when the soil beneath your asphalt expands. This expansion often occurs when either an increase in moisture fills the soil or water freezes into ice in the ground, expanding the ground as it does so. 

The expansion of the ground pushes against the asphalt, which causes the subgrade to swell and move upward, thus causing the upheaval in your pavement.

Issue #4: Surface Breakdown (“Raveling”)

The asphalt cracked due to wear

Raveling occurs when the particles of your asphalt’s surface begin to break down and crumble away. Like many of the other new asphalt driveway issues, we’ll cover here, standing water can be a contributor to this breakdown. 

The chunky, uneven texture indicative of asphalt raveling is the result of left-behind debris and grit.

Issue #5: Longitudinal Cracking

As the name suggests, longitudinal cracks in your driveway are cracks that run lengthwise through your pavement, in the same direction in which the asphalt was applied (so, long ways down your driveway, not across from side-to-side).

Longitudinal cracking occurs when the asphalt shrinks, which can happen when temperatures drop significantly. It’s for this reason that many professional asphalt pavers prefer to lay new driveways in summer. 

Issue #6: Edge Cracking

Edge cracks develop under the pressure of heavy traffic loads concentrated near the sides of your pavement. Therefore, edge cracking is indicated by cracks appearing in your asphalt along the very edges of your driveway. 

While this is typically a more common occurrence on rural roads, you could see signs of edge cracking in your new driveway if you park a heavy vehicle near the border of the new pavement.

Read more: Brick Driveway Edging

Issue #7: Crescent Cracking

Very obvious cracks on the asphalt

The occurrence of crescent-shaped cracking on freshly laid asphalt typically points to the use of subpar bonding agents beneath the surface. This specific problem, often referred to as “slippage” cracking, is characterized by distinctive wave-like patterns of cracks that bear a resemblance to puddles on the pavement’s surface.

Slippage cracking is a result of inadequate adhesion between the asphalt layers, particularly in instances where the bonding agents used lack the necessary quality. These crescent-shaped cracks are not only a cosmetic concern but can also signify structural weaknesses within the pavement. Understanding the underlying causes of slippage cracking is crucial for effective remediation.

Issue #8: Fatigue Cracking (“Alligator” Cracking)

So-called for the scale-shaped patterns created by their intersecting lines, “alligator” cracks are caused by a combination of asphalt issues. Most often, this kind of fatigue cracking occurs when a weak subgrade is overloaded with heavy traffic, highlighting potential issues in a new asphalt driveway. Therefore, alligator cracking is the compounded result of both too-heavy a load and poor sub-grade materials in the context of new asphalt driveway issues.

Issue #9: Block Cracking

Block cracking is cracking that occurs in large rectangular or square sections. The rectangular patterns created by these cracks often measure a foot or more across and can occur no matter how much or how little traffic the pavement is subjected to. 

Block cracking is likely to occur in the event that an old or dried-out batch of asphalt was used in the paving process. Alternatively, it can also occur if the asphalt binder used in the pavement is unable to expand and contract with fluctuations in outdoor temperatures. 

Issue #10: Reflective Cracking

Last, but not least of your asphalt problems to be concerned about, reflective cracks are cracks mirrored in your new asphalt from the underlying pavement you likely had resurfaced.

This means that the cracks existing in the old surface of your driveway have affected the new asphalt, reflecting the same cracks in the new pavement. While many people think that they can simply pave over old asphalt issues to fix them, reflective cracking shows us that this isn’t always the case.

Each of these ten warning signs could mean bad news for your pavement. To ensure your new asphalt driveway issues are addressed correctly, be sure to speak to a professional if you notice one or more of these problems with your asphalt. 

7 Solutions to Fix Common New Asphalt Driveway Issues

sealing the damage driveway

Though we’ve listed off nearly a dozen issues here that can affect a new asphalt driveway, the remedies to many of these problems come back to about half-a-dozen key solutions. 

In general, there are seven ways to fix most new asphalt driveway issues:

1. Full-depth asphalt patch

This comprehensive remedy involves a meticulous examination of the asphalt’s structural integrity, allowing for targeted repairs throughout its various layers. By addressing underlying issues at every level, the full-depth asphalt patch not only rejuvenates the surface but also reinforces the overall resilience of the pavement. This method is particularly effective for extensive repairs, ensuring that the asphalt’s core is strengthened to withstand the test of time, making it a prudent investment in the longevity of your pavement.

2. Surface patch

While ideal for minor repairs, the surface patch solution’s versatility extends to serving as a quick aesthetic fix for small imperfections. Its user-friendly application makes it an accessible choice for homeowners seeking immediate results without compromising the integrity of their driveway. This solution is perfect for those looking to enhance curb appeal swiftly, providing a seamless and visually pleasing resolution to minor surface irregularities.

3. Pavement removal

The worker removed the old driveway flooring

Viewed as a pivotal precursor to full-scale repair, pavement removal is a strategic process that unveils the extent of underlying issues. Disposing of faulty pavement becomes a transformative step, clearing the canvas for a more intricate and lasting solution to effectively remedy asphalt-related challenges. This method ensures a clean slate for subsequent repairs, minimizing the risk of lingering issues and allowing for a comprehensive overhaul that guarantees a revitalized and enduring asphalt surface.

4. Sub-grade replacement

Beyond surface renewal, sub-grade replacement digs deep to correct issues at their roots. This method not only ensures a renewed and stable foundation but also facilitates a seamless integration of the repaired sub-grade with the subsequent application of a full-depth asphalt patch. This comprehensive approach is essential for addressing new asphalt driveway issues effectively, ensuring a harmonious and enduring asphalt surface. The precision involved in sub-grade replacement guarantees a uniform and robust foundation, laying the groundwork for flawlessly restoring the asphalt structure and mitigating any potential new asphalt driveway issues.

5. Base-strengthening

Tailored for experienced paving professionals, base-strengthening demands a nuanced understanding of materials and thicknesses. This solution involves a precise calibration of the asphalt’s foundational elements, providing a fortified base that is essential for the longevity and structural integrity of the pavement. With an expert touch, base-strengthening transforms your asphalt into a resilient surface capable of withstanding heavy traffic and environmental challenges, ensuring a durable and steadfast foundation for years to come.

6. Sealcoating

The worker is sealing cracks in the asphalt of the driveway

Operating as a dual-purpose solution, sealcoating acts as both a shield against future damage and a quick fix for existing cracks. While suitable for minor issues, its protective layer serves as a preventative measure, prolonging the life of your driveway and offering a temporary solution as more extensive repairs are organized. This cost-effective measure not only enhances the aesthetic appeal of your asphalt but also serves as a proactive defense, preserving the integrity of your driveway against the harsh elements.

7. Drainage installation

Going beyond asphalt repair, drainage installation is a proactive measure to mitigate water-related issues. By addressing poor water drainage, this solution prevents standing water, a common culprit for asphalt deterioration, ensuring the longevity of your driveway and minimizing the risk of future problems. Installing proper drainage systems is an investment in the health of your asphalt, safeguarding it from potential water-related damage and preserving the pristine condition of your driveway for years to come.

7 Steps to Care For a Newly Paved Driveway

maintenance for new asphalt driveway

While some driveway issues can only be avoided through the use of a careful and professional asphalt contractor, other issues like general wear and tear over time can be prevented through regular care and maintenance. 

To make sure your new driveway lasts as long as possible and ensure that you get your money’s worth out of it, there are a few general recommendations that new driveway customers should adhere to. 

To care for a new asphalt driveway, follow these best practices:

1. Fix all potential issues with your asphalt as soon as possible

Taking swift action to address any potential problems with your asphalt is paramount to preventing more intricate issues down the line. Although it may be tempting to delay fixing that crack, these seemingly minor concerns can escalate, leading to more complicated and costly complications if not resolved promptly. Proactive maintenance is particularly crucial for preventing and managing new asphalt driveway issues. This approach not only preserves the aesthetics of your asphalt but also safeguards its structural integrity for long-term durability, ensuring a resilient and reliable surface.

2. Be mindful of driving roughly on hot days

As temperatures rise, the top layer of your asphalt becomes malleable, making it susceptible to damage from heavy loads and tire tracks. Driving carefully on hot days is essential to prevent unsightly impressions and depressions on your driveway. By being mindful of the impact of high temperatures on your asphalt, you contribute to its longevity and maintain its smooth, flawless appearance.

3. Have a knowledgeable professional inspect your asphalt regularly

Workers are fixing the old asphalt with new material

Bi-annual inspections by knowledgeable professionals serve as a proactive measure to save both time and money in the long term. These experts possess the expertise to identify potential pavement issues before they manifest into larger problems. Regular inspections provide a comprehensive overview of your asphalt’s condition, enabling timely interventions and ensuring the sustained health of your driveway.

4. Avoid turning your steering wheel while your vehicle is at rest

Preventing power steering divots in your newly laid asphalt involves a simple yet crucial practice: refrain from turning your steering wheel when your vehicle is at rest. By limiting steering maneuvers to reversing or driving, you minimize the risk of unsightly impressions on your asphalt, preserving its pristine appearance and structural integrity.

5. Have a proper drainage system in place

Standing water poses a significant threat to asphalt longevity, making a proper drainage system essential. Redirecting water away from your driveway is a proactive measure to prevent deterioration over time. Investing in effective drainage safeguards your asphalt, ensuring it remains resilient and resistant to the detrimental effects of stagnant water.

6. Restrict heavy-volume and high-volume traffic

The worker is installing tiles on the driveway of the house

Heavy and frequent traffic loads contribute to stress-related cracking in asphalt. If you own large vehicles like RVs, campers, or trailers, consider parking them elsewhere to alleviate the strain on your driveway. Similarly, relocating trash bins to the curb rather than having collection trucks drive onto your driveway minimizes the impact of heavy loads, preserving the structural integrity of your asphalt.

7. Clean up any accidental oil or fuel spills immediately

While oil or gas spills may not cause immediate structural damage to your asphalt, allowing them to linger can result in unsightly stains. Swiftly cleaning up any accidental spills is crucial to maintaining the visual appeal of your driveway and preventing long-term discoloration. Proactive cleanup ensures that your asphalt remains both structurally sound and aesthetically pleasing.

Prioritizing meticulous care for your driveway may demand attention to detail, but this proactive approach safeguards your new asphalt, extending its lifespan and preventing new asphalt driveway issues in the long run. This commitment to maintenance sets the stage for a durable and visually appealing driveway, ensuring that potential problems are addressed promptly for a resilient and long-lasting surface.

How Long Should Asphalt Driveways Last?

The newly paved driveway

If you follow the asphalt care tips mentioned in this article, it’s conceivable that your new driveway could last as long as 25-30 years. However, even the most conscientious of driveway owners can only do so much if their asphalt wasn’t laid properly from the start. 

To make sure that your investment in your property is worth it, make sure you choose a paving contractor with a good reputation and expert-level industry knowledge. 

If you notice any of the new asphalt driveway issues discussed above in your own pavement, the key to extending the life of your driveway will be to address those issues as soon as possible. 

Can I Redo My Own Driveway? 

In short, you could, but we wouldn’t recommend it. 

As the plethora of new asphalt driveway issues covered here reveals, there are many things that can go awry when paving a driveway. Everything from the time of year to sub-grade materials used, to the quality of bonding agents impacts the end product of your asphalt. 

While many do-it-yourself hopefuls are tempted to tackle such an undertaking themselves, this is one home improvement project that’s best left to the professionals. At best, it would be wise to do no more than handle the installment of a surface patch while you wait for an appointment with a proper driveway expert. 

However, if you want to learn more about the ins and outs of asphalt and new driveways, you can find this information and more among our other expert advice articles.

Conclusion

In conclusion, a newly paved driveway can encounter various issues, from water-filled depressions to reflective cracking, including potential new asphalt driveway issues. Recognizing these signs early is crucial, and solutions range from intensive full-depth asphalt patches to less complicated surface fixes. Proactive care, such as prompt issue resolution, careful driving on hot days, and regular professional inspections, contributes to the longevity of your asphalt, addressing and preventing new asphalt driveway issues. Engaging in preventive measures like proper drainage, restricting heavy traffic, and swift cleanup of spills further preserves the pavement’s integrity. A well-maintained driveway, coupled with a reputable paving contractor, can extend its lifespan to 25-30 years. While the appeal of DIY projects exists, the intricacies of asphalt paving underscore the importance of professional expertise for lasting and visually appealing results in managing new asphalt driveway issues.

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About the Author: James Brennan

James has over two decades of experience in the paving industry and has worked on a wide variety of projects, from large-scale commercial installations to small residential repairs.